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  4. STUDIES OF INITIAL STAGE ATOMIC LAYER DEPOSITION WITH A MOLECULAR BEAM SOURCE AND AREA-SELECTIVE ATOMIC LAYER DEPOSITION USING BLOCKING MOLECULES

STUDIES OF INITIAL STAGE ATOMIC LAYER DEPOSITION WITH A MOLECULAR BEAM SOURCE AND AREA-SELECTIVE ATOMIC LAYER DEPOSITION USING BLOCKING MOLECULES

File(s)
Huang_cornell_0058O_12551.pdf (7.33 MB)
Permanent Link(s)
https://doi.org/10.7298/dbmz-vp71
https://hdl.handle.net/1813/120716
Collections
Cornell Theses and Dissertations
Author
Huang, Chi-Hsiang
Abstract

As the dimensions of semiconductor devices continue to shrink, conventional fabrication processes face major challenges, including quantum tunneling through thin gate oxides, which leads to increased gate leakage current. To address this, atomic layer deposition (ALD) offers precise, conformal thin film growth on complex surfaces. ALD has been adopted in industry to deposit high-k metal oxides, replacing conventional SiO2 gate dielectrics. As a subcategory of ALD, area-selective ALD (AS-ALD) is a promising technique that enables deposition only on targeted regions by leveraging the differences in surface functional groups. This study first investigated the initial film growth of two different aluminum (Al) precursors in a custom-built ultra-high vacuum (UHV) chamber. Trimethylaluminum (TMA), a standard and widely used Al2O3 precursor, was examined first, followed by bis-dimethylamino-diamino-aluminum (BDMADA–Al), a nonpyrophoric alternative to TMA. In-situ characterization was conducted using quadrupole mass spectrometry (QMS) and X-ray photoelectron spectroscopy (XPS). AS-ALD of Al2O3 was then performed using BDMADA–Al as the precursor and dimethylamino trimethylsilane (DMATMS) as the blocking molecule in a custom-built viscous flow reactor. Three different deposition processes were tested to investigate blocking performance and film composition. Ex-situ water contact angle (WCA) and XPS measurements confirmed effective blocking when DMATMS was reapplied between each cycle of ALD.

Description
85 pages
Date Issued
2025-08
Keywords
Area-Selective Atomic Layer Deposition (AS-ALD)
•
Atomic Layer Deposition (ALD)
•
DMATMS
•
Supersonic Molecular Beam
Committee Chair
Engstrom, James
Committee Member
DiStasio, Robert
Degree Discipline
Materials Science and Engineering
Degree Name
M.S., Materials Science and Engineering
Degree Level
Master of Science
Rights
Attribution-NonCommercial-NoDerivatives 4.0 International
Rights URI
https://creativecommons.org/licenses/by-nc-nd/4.0/
Type
dissertation or thesis

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