Cornell University
Library
Cornell UniversityLibrary

eCommons

Help
Log In(current)
  1. Home
  2. Cornell University Graduate School
  3. Cornell Theses and Dissertations
  4. Multiscale Granular Stacking as a Method of Lunar In-Situ Resource Utilization Additive Manufacturing

Multiscale Granular Stacking as a Method of Lunar In-Situ Resource Utilization Additive Manufacturing

Access Restricted

Access to this document is restricted. Some items have been embargoed at the request of the author, but will be made publicly available after the "No Access Until" date.

During the embargo period, you may request access to the item by clicking the link to the restricted file(s) and completing the request form. If we have contact information for a Cornell author, we will contact the author and request permission to provide access. If we do not have contact information for a Cornell author, or the author denies or does not respond to our inquiry, we will not be able to provide access. For more information, review our policies for restricted content.

File(s)
Eckman_cornellgrad_0058F_14543.pdf (39.45 MB)
No Access Until
2026-09-03
Permanent Link(s)
https://doi.org/10.7298/n9mc-s775
https://hdl.handle.net/1813/116441
Collections
Cornell Theses and Dissertations
Author
Eckman, Elise
Abstract

Multiscale Granular Stacking (MSGS) is a novel additive manufacturing process reliant on in-situ rocks and grains for constructing communications towers, radiation shields, parabolic dishes, habitats, and other elements of lunar infrastructure that are necessary for a high-functioning and safe lunar base camp. A fully functioning MSGS system operates on the lunar surface with collaborative rovers stacking un-processed rocks and grains to construct predetermined structures from small amounts of pre-processed binder materials, power, and communication capabilities available during the earliest phases of lunar base camp development. This work details attempts to bring multivariable control theory to bear on additive manufacturing by using feedback on overall build geometry. Modeling these fabrication process dynamics as a discrete-step linear system allows for the tuning of parameters such as build speed, surface finish, and contour smoothing while providing the opportunity to leverage control theory for determining system convergence, steady-state error, and overshoot of desired build height. Finite-element models composed of volumetric elements that represent the MSGS builds assess the material properties in a Monte Carlo approach. A structure may require stacking millions of grains, which demands extensive computation. This work explores two model reduction methods: 2D Discrete Fourier Transform state elimination and Balanced Realization model reduction. Both methods show significant reduction in dynamic system dimensions while maintaining the desired build shape.

Description
171 pages
Date Issued
2024-08
Committee Chair
Peck, Mason
Committee Member
Moridi, Atieh
Napp, Nils
Degree Discipline
Aerospace Engineering
Degree Name
Ph. D., Aerospace Engineering
Degree Level
Doctor of Philosophy
Rights
Attribution-NonCommercial-ShareAlike 4.0 International
Rights URI
https://creativecommons.org/licenses/by-nc-sa/4.0/
Type
dissertation or thesis
Link(s) to Catalog Record
https://newcatalog.library.cornell.edu/catalog/16611771

Site Statistics | Help

About eCommons | Policies | Terms of use | Contact Us

copyright © 2002-2026 Cornell University Library | Privacy | Web Accessibility Assistance