DESIGN AND SYNTHESIS OF SEQUENCE-DEFINED PEPTOID PHOTORESISTS AND PEPTOID-PMMA BLOCK COPOLYMERS FOR NEXT- GENERATION EUV LITHOGRAPHY A Thesis Presented to the Faculty of the Graduate School of Cornell University In Partial Fulfillment of the Requirements for the Degree of Master of Science by Danya Liu August 2025 © 2025 Danya Liu ABSTRACT Extreme-ultraviolet (EUV) lithography underpins continued device miniaturization, yet conventional photoresists suffer from stochastic issues and the resolution- sensitivity-roughness trade-off at sub-10 nm dimensions. Herein, we present a modular synthetic platform based on sequence-defined peptoids to overcome these limitations. In this work, two distinct oligopeptoid architectures were explored. The first employs a chemical amplification mechanism, using Boc-protected side chains to trigger solubility switching upon acid-catalyzed deprotection. Their lithographic performance, using either ionic or non-ionic photoacid generators (PAGs), was evaluated under deep-ultraviolet (DUV) exposure. The second is a creative innovation in which non-ionic PAGs were covalently tethered onto peptoid backbones via copper- catalyzed azide-alkyne cycloaddition, making the PAG itself the solubility-switch moiety and ensuring uniform acid distribution. We further extent the platform to peptoid-b-PMMA block copolymers for directed self-assembly (DSA) lithography via ATRP “grafting-from” and RAFT-amidation routes, addressing polymerization control and purification challenges. Together, these studies provide a foundation for a highly tunable, molecularly uniform photoresist framework and demonstrate initial compatibility with both EUV patterning and DSA process, although further optimization remains necessary. iv BIOGRAPHICAL SKETCH Danya Liu was born in Dalian, China on July 10, 2001. After completing her primary and secondary education in Dalian, she earned a Bachelor of Engineering in Materials Science and Engineering from Nankai University. During her undergraduate studies, she contributed to several photovoltaic research projects, where she discovered her passion for scientific inquiry. In 2023, she enrolled at Cornell University to pursue a Master of Science degree, focusing on polymeric materials for diverse applications. Under the mentorship of Professor Christopher Ober, she conducted research in next- generation EUVL photoresists. Upon completing her M.S. in 2025, she decided to continue her academic journey toward a Ph.D. in the polymeric materials. v ACKNOWLEDGMENTS First, I would like to express my deepest gratitude to my advisor, Prof. Christopher Ober, for providing me with this invaluable opportunity to conduct research in his group. His exceptional mentorship, patience, and insightful guidance have profoundly shaped my development as a researcher and scholar. I am also indebted to my committee member, Prof. Yu Zhong, for his insightful discussions and unwavering support. Their guidance was instrumental in the success completion of my M.S. thesis. I am grateful to all of my colleagues in the Ober group, especially Dr. Chaoqiuyu (Rachel) Wang, who generously shared her extensive practical expertise and offered invaluable assistance both in the laboratory and in preparing presentations. Her continued encouragement and insights, even after her graduation, were crucial to my progress. I also thank Seungjun Kim, Dr. Madan Biradar, Chenyun Yuan, and the rest of the group for their assistance and collaboration. My heartfelt thanks go to my parents, my roommate, and my friends for their enduring love, care, and encouragement throughout my graduate studies. Their support gave me the confidence and strength to overcome challenges and pursue my research goals. Lastly, I would like to acknowledge my own perseverance and dedication. Although there is always more to learn and achieve, I am proud of how far I have come. vi TABLE OF CONTENTS BIOGRAPHICAL SKETCH ............................................................................. iv ACKNOWLEDGMENTS .................................................................................. v TABLE OF CONTENTS ................................................................................... vi TABLE OF FIGURES ....................................................................................... viii CHAPTER 1: INTRODUCTION ............................................................................. 10 1.1 Prospects and background of photolithography ........................................... 10 1.2 DUV, EUV, and electron beam lithography .................................................. 11 1.3 Evaluating photoresist performance ............................................................... 13 1.4 Peptoid as a candidate photoresist .................................................................. 15 REFERENCES ......................................................................................................... 19 CHAPTER 2: DESIGN AND SYNTHESIS OF SEQUENCE-DEFINED OLIGOPEPTOIDS FOR POTENTIAL LITHOGRAPHIC USE ............................ 22 2.1 Introduction ...................................................................................................... 22 2.2 Experimental methods ..................................................................................... 26 2.3 Material design and synthesis .......................................................................... 28 2.3.1 Non-ionic PAG ............................................................................................... 28 2.3.2 Boc-protected oligopeptoids employing the solubility-switch mechanism in a chemically amplified resist ..................................................................................... 30 2.3.3 Unprotected oligopeptoids employing non-ionic PAG tethered as the solubility switch group ........................................................................................... 32 2.3.4 Lithographic patterning ................................................................................ 33 2.4 Results and discussion ...................................................................................... 34 2.4.1 TGA analysis .................................................................................................. 34 2.4.2 Optimization of baking and developing process ......................................... 35 vii 2.4.3 AFM characterization of patterns for DUV lithography ........................... 37 2.4.4 LC-MS characterization of click reaction product .................................... 38 2.5 Conclusion ......................................................................................................... 40 REFERENCES ......................................................................................................... 42 CHAPTER 3: TOWARDS THE SYNTHESIS OF PEPTOID-HYDROCARBON BLOCK COPOLYMERS VIA ATRP AND RAFT POLYMERIZATION ............ 44 3.1 Introduction ...................................................................................................... 44 3.1.1 Block copolymer design and directed self-assembly .................................. 44 3.1.2 Polymerization methods ................................................................................ 46 3.2 Experimental methods ..................................................................................... 49 3.3 Material design and synthesis .......................................................................... 50 3.3.1 Peptoid design and synthesis ........................................................................ 50 3.3.2 ATRP grafting-from ...................................................................................... 51 3.3.3 RAFT and amidation .................................................................................... 54 3.4 Results and discussion ...................................................................................... 56 3.4.1 Optimization of ATRP conditions ................................................................ 56 3.4.2 RAFT and amidation route .......................................................................... 58 3.5 Conclusion ......................................................................................................... 60 REFERENCES ......................................................................................................... 62 CHAPTER 4: FUTURE WORK .............................................................................. 64 4.1 Sequence-defined and length-controlled oligopeptoids ................................. 64 4.2 Polypeptoid-based block copolymers for directed self-assembly lithography .. 65 4.3 Conclusion ......................................................................................................... 66 8 LIST OF FIGURES Figure 1.1 Process flow of general photolithography .............................................. 11 Figure 1.2 Schematic of a EUV photolithography machine .................................... 12 Figure 1.3 RLS trade-off ......................................................................................... 15 Figure 1.4 (a) Comparison of conventional polymer-based resists vs. sequence- defined polymers, (b) Molecular structures of peptoids and peptides ...................... 16 Figure 2.1 CAR process flow .................................................................................. 23 Figure 2.2 (a) Reaction scheme of Huisgen’s 1,3-dipolar cycloaddition and CuAAC, (b) deprotection of chemically amplified resists ...................................................... 25 Figure 2.3 Synthesis scheme of non-ionic PAGs for (a) PAGs functioning as a solubility switch and (b) chemically amplified photoresist ...................................... 29 Figure 2.4 Peptoid structure and synthetic scheme (a) protected P_8T_P 10-mer in which tyramines serve as solubility switch groups and propargyl amines function as clickable sites (b) PTTPTTPTTP 10-mer, designed with a distinct distribution and number of propargyl amines and (c) typical synthetic steps for peptoid assembly on CTC resin .................................................................................................................. 30 Figure 2.5 Peptoid structure of PMFMPMFMP 9-mer, designed with propargyl amines as potential sites of click reaction ................................................................ 32 Figure 2.6 Peptoid structure after click reaction ...................................................... 33 Figure 2.7 TGA measurement of peptoid tBoc protected PTTPTTPTTP. 2% weight loss at 114 ˚C ............................................................................................................ 35 Figure 2.8 TGA measurement of non-ionic PAG NI-Ts-Br. 2% weight loss at 144 ˚C ................................................................................................................................... 35 Figure 2.9 DUV (248 nm) 1:1 Line space pattern; dose 60 mJ/cm2; post-apply and post-exposure bake temperature 110 ˚C; 40 wt.% TPS-TF, developed in (a) undiluted 9 AZ 726 for 3 seconds and (b) 50× diluted AZ 726 for 45 seconds, observed under AFM ......................................................................................................................... 37 Figure 2.10 LC-MS analysis of products following 3 purification methods: (a) direct precipitation in hexane, (b) alumina column purification followed by precipitation, and (c) alumina column purification followed by vacuum drying .................................. 39 Figure 3.1 (a) process flow of DSA, (b) design formula of BCP ............................ 46 Figure 3.2 (a) mechanism of conventional ATRP, (b) widely used initiators, ligands and (c) monomers ..................................................................................................... 47 Figure 3.3 (a) mechanism scheme of RAFT polymerization, (b) typical structures of CTAs ......................................................................................................................... 49 Figure 3.4 Peptoid structure of (FM)10-R 20-mer or 21-mer (named as (FM)10 20-mer, (FM)10-2C 21-mer, (FM)10-4C 21-mer and (FM)10-bis-2CCO 21-mer, respectively) ................................................................................................................................... 51 Figure 3.5 Functionalization of peptoid to a macroinitiator and ATRP polymerization ................................................................................................................................... 51 Figure 3.6 Synthetic scheme for amine functionalized as an initiator to be attached to peptoid ...................................................................................................................... 53 Figure 3.7 FTIR of N-(2-aminoethyl)-2-bromo-2-methylpropanamide and its TFA salt ................................................................................................................................... 53 Figure 3.8 Structure of (a) 21-mer peptoid(I) (FM)10-amino-initiator and (b) 21-mer peptoid(I)-b-PMMA block copolymer ..................................................................... 54 Figure 3.9 Synthetic scheme of RAFT polymerization and amidation ................... 55 Figure 3.10 NMR analysis of 21-mer peptoid (I)-b-PMMA confirmed the successful polymerization .......................................................................................................... 58 Figure 3.11 NMR analysis of PMMA synthesized via RAFT polymerization indicated m≈30 (90.17/3≈30) for 45 eq of MMA added ......................................................... 59 10 CHAPTER 1 Introduction 1.1 Prospects and background of photolithography The semiconductor industry plays a pivotal role in the development of integrated circuit (IC) devices, which are used in microelectronics and are the basis of computing, signal processing, and data storage. The origins of this industry can be traced back to the invention of the first transistor in 1947, marking the beginning of a technological revolution.1 Since then, semiconductor devices have undergone remarkable advancements in both compact size and functionality.2 This rapid progression is well represented by Moore’s Law, which predicts that the number of transistors per unit area doubles approximately every two years.3-5 In recent years, however, maintaining the scaling trend predicted by Moore’s Law has posed increasing challenges, particularly in terms of resolution limitations in current lithography tools.6-9 The fabrication of nanometer-scale semiconductor devices relies on photolithography, a process in which light selectively passes through a photomask and transfers the designed patterns onto photoresist-coated wafer substrates. Following exposure, the wafer undergoes chemical development, where localized chemical reactions occur in the exposed regions of the resist layer, leading to the selective removal of either the exposed (positive resist) or unexposed (negative resist) regions. The developed resist pattern is then transferred onto the substrate via etching or deposition, after which the resist layer is removed, completing the patterning process. 11 Figure 1.1 Process flow of general photolithography10 1.2 DUV, EUV, and electron beam lithography In optical lithography, achieving higher resolution is generally facilitated by the use of shorter-wavelength light. This principle is rooted in the diffraction effects of optics: when an electromagnetic wave encounters an aperture or obstacle comparable in size to its wavelength, it deviates from straight-line propagation. As a result, the wavelength of the light source in photolithography must be shorter than the smallest feature size intended to be patterned on the photomask. Quantitatively, the resolution of optical lithography can be described by Rayleigh’s equation: Where k is the Rayleigh coefficient dictated by processing condition, coefficient of the light, and NA is the numerical aperture determined by imaging systems. This equation 12 establishes a relationship between wavelength, numerical aperture, and process factors, providing a fundamental limit to the minimum feature size that can be reliably printed. The wavelength used in photolithography has progressively shortened from 436 nm visible g-line to 13.5 nm extreme ultraviolet (EUV) light, enabling ever-smaller feature sizes in semiconductor manufacturing.11-13 The modern EUV photolithography system is regarded as the key technology to sustaining Moore’s Law, allowing the continued scaling of transistor dimensions. Below is a brief overview of the mechanism behind EUV photolithography tools.14 Figure 1.2 Schematic of a EUV photolithography machine14 As of 2025, the most established EUV light source is tin plasma.15-18 Unlike traditional lithography, EUV lithography cannot use lenses, as no known material is transparent to such short-wavelength radiation. Instead, mirrors are employed to direct the light from the source to the wafer. These mirrors are composed of alternating layers of 13 molybdenum and silicon, engineered to enhance constructive interference and maximize reflectivity. The EUV photomask operates similarly—unlike conventional masks that block light, the EUV mask functions as a reflective optical component, utilizing Bragg diffraction through alternating metal layers to control pattern transfer. The mask pattern is then reduced through a projection optical system and imprinted onto the wafer. Another approach to overcoming the diffraction limit is electron beam lithography (EBL).19,20 High-energy electrons are emitted under high voltage (typically tens of kV) in a vacuum, guided and focused by magnetic lenses, and deposit energy onto E-beam resist layers. EBL offers exceptional resolution, with spot sizes below 0.5 nm and feature sizes around 10 nm. Unlike photolithography, EBL is maskless, providing design flexibility. However, its sequential scanning process significantly limits throughput, making it impractical for large-scale semiconductor manufacturing. To address this, mask-based electron beam lithography has been explored, where a mask scatters electrons, transferring a pattern onto the substrate. However, this method faces critical challenges: high-energy electrons generate excessive heat, potentially damaging the mask, while low-energy beams compromise pattern fidelity, making it less viable for high-resolution patterning.21 1.3 Evaluating Photoresist Performance The resolution in photolithography is influenced by both the lithographic tool and the chemical properties of the photoresist. Several key factors must be considered in the design of photoresist materials: (1) Film Formation: The photoresist must be capable of uniformly coating the substrate wafer while ensuring strong adhesion to the silicon substrate.12 14 (2) Sensitivity: The resist must exhibit sufficient sensitivity to the specific radiation wavelength used in the lithographic process. (3) High Glass Transition Temperature (Tg): In processes requiring post-exposure bake (PEB), the resist must maintain structural integrity. If the Tg is lower than the baking temperature, pattern collapse may occur. (4) Selectivity to Etching Processes: The resist must effectively protect the underlying substrate during etching. Ideally, it should be etched at a significantly slower rate than the exposed substrate to ensure pattern fidelity. (5) Low Line Edge Roughness (LER): LER represents deviations of the actual feature edge from the ideal smooth contour, affecting pattern resolution and fidelity. In the context of chemically amplified resists (CARs)—which will be further discussed later—the resolution-line edge roughness-sensitivity (RLS) trade-off emerges as a key limitation. This trade-off, often visualized as the “triangle of death,” highlights the inherent incompatibility between resolution, sensitivity, and LER. The RLS trade-off dictates that these three properties cannot be simultaneously optimized. A widely used metric for evaluating photoresist performance is the Z parameter, which is mathematically defined as: where R represents resolution, L denotes LER, and D is the minimum dose required to completely remove the resist film from the substrate (a measure of resist sensitivity). A lower Z value indicates a higher-quality resist. 15 Figure 1.3 RLS trade-off22 1.4 Peptoid as a candidate photoresist Traditional polymer-based photoresists typically exhibit polydispersity, containing a broad distribution of molecular weights. As photolithography advances toward sub-10 nm resolution, this polydispersity worsens LER due to stochastic variations and non- uniform copolymerization at the molecular scale.23-25 In contrast, sequence-defined polymers offer superior control, minimizing stochastic effects while maintaining nearly perfect uniformity in terms of composition, chain length, and functional group placement.3 Peptoids, in particular, have gained increasing interest as potential high-performance photoresists. Peptoids are synthetic polymers that mimic peptides—essential structural components of proteins—while offering enhanced sequence control and chemical stability.26-30 Unlike peptides, which are composed of amino acid monomers, peptoids are built from N-substituted glycine oligomers, with side chains attached to the nitrogen atom 16 of the backbone. Beyond their uniformity, peptoid-based photoresists offer several advantages: (1) High Production Efficiency: Peptoids can be synthesized with high precision using automated peptide synthesizers, enabling scalable manufacturing. (2) Enhanced Sensitivity: It’s been demonstrated that incorporating EUV-absorbing elements (e.g., metals and halogens) into peptoid-based resists significantly improves sensitivity.31 (3) Tunable Functionality: A diverse range of functional groups can be incorporated into peptoids, allowing fine-tuning of properties such as adhesion, solubility switches, glass transition temperature, and etching resistance.32,33 (a) (b) Figure 1.4 (a) Comparison of conventional polymer-based resists vs. sequence- defined polymers,3 (b) Molecular structures of peptoids and peptides33 This study focuses on two main directions: the development of well-defined oligopeptoids used directly as photoresists, and the construction of peptoid-PMMA block copolymers (BCPs) for directed self-assembly (DSA). The first approach explores oligopeptoids as standalone photoresist materials. Two architectures were explored, one design functions as a chemically amplified resist with the presence of physically blended ionic or non-ionic photoacid generators (PAGs). In the other, non- 17 ionic PAGs were incorporated covalently. These two different mechanisms of resists were designed to systematically assess and compare their lithographic performance. The second aspect of this work involves the design of block copolymers in which the peptoids serve as a structurally programmable segment. When coupled with a polymer like poly(methyl methacrylate) (PMMA), the resulting BCP can be tailored to exhibit favorable phase separation behavior for DSA applications. Two synthetic strategies were employed to construct well-defined architectures: a grafting-from method using atom transfer radical polymerization (ATRP), and a grafting-to method based on reversible addition-fragmentation chain transfer (RAFT) polymerization followed by amidation. Both approaches aim to achieve precise control over block length and interfacial properties, which are critical to producing high-resolution nanostructures. Together, these two systems represent complementary pathways to address key challenges in next-generation EUV lithography materials, including molecular-level uniformity, functional tunability and process compatibility. The remainder of this thesis is organized as follows. In Chapter 2, we present the design, solid-phase synthesis, purification and preliminary DUV lithographic evaluation of sequence-defined, length-controlled oligopeptoids-comparing chemically amplified and click-functionalized architectures-and establish how film thickness, bake temperatures and developer strength influence the observed positive/negative tone-switch behavior. Chapter 3 focuses on the construction of peptoid-PMMA block copolymers for directed self-assembly, detailing both ATRP ‘grafting-from’ and RAFT-amidation routes, the optimization of macroinitiator design and polymerization conditions, and the challenges encountered in block copolymer purification and characterization. Finally, Chapter 4 outlines future work: systematic mapping of thickness-dependent tone switching under EUV conditions, further 18 investigation in lithographic performance of click-modified peptoids, and further refinement of block copolymer synthesis and analysis techniques. 19 REFERENCES [1] Bardeen, J.; Brattain, W. H. The Transistor, a Semi-Conductor Triode. Phys. Rev. 1948, 74, 230-231. [2] Gilbert, H. D., Ed. Miniaturization; Reinhold Publishing: New York, 1961. [3] Meng, X. Z.; Käfer, F. H.; Wallraff, G. M.; Ober, C. K.; Segalman, R. A. Controlled Sequence Peptoids as Photoresist Platforms for High-Resolution DUV/EUV Photoresists. Proc. SPIE 2022, 12292, 122920Q. [4] Moore, G. E. Cramming More Components onto Integrated Circuits. Electronics 1965, 38 (8), 1-14. [5] Moore, G. E. Progress in Digital Integrated Electronics. Tech. Dig. Int. Electron Devices Meet. 1975, 21, 11-13. [6] Meng, L.; Xin, N.; Hu, C.; et al. Dual-Gated Single-Molecule Field-Effect Transistors beyond Moore’s Law. Nat. Commun. 2022, 13, 1. [7] Shalf, J. M.; Leland, R. Computing beyond Moore’s Law. Computer 2015, 48 (12), 14-23. [8] Sui, C. Semiconductor Physics. In Electronic Devices, Circuits, and Applications 2022, 35-39. [9] Mack, C. A. Fifty Years of Moore’s Law. IEEE Trans. Semicond. Manuf. 2011, 24 (2), 202-207. [10] What Is Photolithography? GeeksforGeeks. https://www.geeksforgeeks.org/what- is-photolithography/. [11] Subramanian, A.; Tiwale, N.; Lee, W.-I.; et al. Vapor-Phase Infiltrated Organic– Inorganic Positive-Tone Hybrid Photoresist for Extreme UV Lithography. Adv. Mater. Interfaces 2023, 10 (28), 2300420. [12] Goldfarb, D. L. Evolution of Patterning Materials towards the Moore’s Law 2.0 Era. Jpn. J. Appl. Phys. 2022, 61 (SD), SD0802. [13] De Silva, A.; Guo, J.; Dutta, A.; Goldfarb, D. L.; Church, J.; et al. Patterning Material Challenges for Improving EUV Stochastics. J. Photopolym. Sci. Technol. 2019, 32, 169-177. [14] https://www.elecfans.com/d/659556.html [15] Versolato, O. O. Atomic and Molecular Physics Aspects of EUV Light Sources for Lithography. Plasma Sources Sci. Technol. 2019, 28, 083001. [16] Banine, V. Y.; Koshelev, K. N.; Swinkels, G. H. P. M. Physical Processes in EUV Sources for Lithography. J. Phys. D: Appl. Phys. 2011, 44, 253001. https://www.geeksforgeeks.org/what-is-photolithography/ https://www.geeksforgeeks.org/what-is-photolithography/ 20 [17] Bakshi, V., Ed. EUV Sources for Lithography; SPIE Press: Bellingham, WA, 2006. [18] Bakshi, V., Ed. EUV Lithography, 2nd ed.; SPIE Press: Bellingham, WA, 2018. [19] Li, L.; Liu, X.; Pal, S.; Wang, S.; Ober, C. K.; Giannelis, E. P. Directed Assembly of Polymer Nanostructures for Lithography. Chem. Soc. Rev. 2017, 46, 4855-4866. [20] Pimpin, A.; Srituravanich, W. Review on Micro- and Nanolithography Techniques and Their Applications. Eng. J. 2011, 16 (1), 37-56. [21] Shamoun, B.; Sprague, M. A.; Engelstad, R. L.; Cerrina, F. Photomask In-Plane Distortion Induced during E-Beam Patterning. Proc. SPIE 1998, 3331. [22] BRG - A Brief Overview of Nanotechnology. Barrett-group.mcgill.ca. https://barrett-group.mcgill.ca/tutorials/nanotechnology/nano05.htm. [23] Ober, C. K.; Xu, H.; Kosma, V.; et al. EUV Photolithography: Resist Progress and Challenges. Proc. SPIE 2018, 10583. [24] Ashby, P. D.; Olynick, D. L.; Ogletree, D. F.; et al. Resist Materials for Extreme Ultraviolet Lithography: Toward Low-Cost Single-Digit-Nanometer Patterning. Adv. Mater. 2015, 27 (38), 5813-5819. [25] Mojarad, N.; Gobrecht, J.; Ekinci, Y. Beyond EUV Lithography: A Comparative Study of Efficient Photoresists’ Performance. Sci. Rep. 2015, 5, 9235. [26] Yu, B.; Chang, B. S.; Loo, W. S.; et al. Nanopatterned Monolayers of Bioinspired, Sequence-Defined Polypeptoid Brushes for Semiconductor/Bio Interfaces. ACS Nano 2024, 18 (10), 7411-7423. [27] Simon, R. J.; Kania, R. S.; Zuckermann, R. N.; et al. Peptoids: A Modular Approach to Drug Discovery. Proc. Natl. Acad. Sci. U.S.A. 1992, 89 (20), 9367-9371. [28] Nyembe, P. L.; Ntombela, T.; Makatini, M. M. Structure-Activity Relationship of Antimicrobial Peptoids: A Review. Pharmaceutics 2023, 15 (5). [29] Lee, B. C.; Connolly, M. D.; Zuckermann, R. N. Bio-Inspired Polymers for Nanoscience Research. Proc. NSTI Nanotech. 2007, 2, 28-31. [30] Gao, C. M.; Yam, A. Y.; Wang, X.; et al. Aβ40 Oligomers Identified as a Potential Biomarker for the Diagnosis of Alzheimer’s Disease. PLOS ONE 2011, 5 (12), e15725. [31] Zuckermann, R. N.; Kerr, J. M.; Kent, S. B. H.; Moos, W. H. Efficient Method for the Preparation of Peptoids [Oligo(N-Substituted Glycines)] by Submonomer Solid-Phase Synthesis. J. Am. Chem. Soc. 1992, 114 (26), 10646-10647. [32] Tran, H.; Gael, S. L.; Connolly, M. D.; Zuckermann, R. N. Solid-Phase Submonomer Synthesis of Peptoid Polymers and Their Self-Assembly into Highly- Ordered Nanosheets. J. Vis. Exp. 2011, (57), e3373. https://barrett-group.mcgill.ca/tutorials/nanotechnology/nano05.htm 21 [33] Butterfoss, G. L.; Yoo, B.; Jaworski, J. N.; et al. De Novo Structure Prediction and Experimental Characterization of Folded Peptoid Oligomers. Proc. Natl. Acad. Sci. U.S.A. 2012, 109 (36), 14320-14325. 22 CHAPTER 2 Design and Synthesis of Sequence-Defined Oligopeptoids for Potential Lithographic Use 2.1 Introduction The next generation photoresist system for EUVL must overcome the inherent stochastic effects that limit resolution, line edge roughness, and pattern fidelity at the nanoscale. One promising approach to address these challenges is the use of sequence- defined and length-controlled peptoids. Unlike conventional polymeric resists, which exhibit broad molecular weight distributions and compositional randomness, peptoids synthesized via automated solid-phase peptide synthesizer exhibit precise control over chain length, sequence, and functionality so that they have identical chains with each other. Furthermore, their unique backbone structure, featuring side chains attached to the nitrogen atom rather than the α-carbon, eliminates main chain chirality and reduces the likelihood of strong intermolecular hydrogen bonding. These characteristics help suppress stochastic variation, leading to more predictable and uniform pattern formation. One of the two types of photoresists investigated in this study functioned as CARs. CARs have emerged as a promising approach for high-resolution patterning in nanolithography, particularly for semiconductor manufacturing.1 Unlike conventional photoresists,2-4 CARs utilize a chemical amplification mechanism to enhance both sensitivity and resolution. The CAR system typically consists of the following components: a polymer matrix, PAG and developer solvent. The key principle of CARs is the photoacid-catalyzed reaction. A second major contributor to stochastic variation arises from the photoacid generator, a key component in CAR systems. Upon 23 EUV exposure, a single photon generates photoelectrons and secondary electrons, which activate PAG molecules to release strong acids. These acids then catalyze solubility-altering reactions—such as side chain deprotection—during the post- exposure bake (PEB), changing the solubility of polymer backbone in developer. The energy needed to activate PAG is significantly lower than that needed for polymer, enabling pattern formation with dramatically reduced exposure dose, which is crucial for achieving sub-10 nm patterning.1 Figure 2.1 CAR process flow1 However, traditional CAR systems,1,5,6 originally optimized for 193 nm DUV lithography, exhibit performance limitations under 13.5 nm EUV exposure. Key challenges include: (1) acid diffusion lengths that approach the target feature size, compromising resolution, and (2) non-selective ionization by low-energy secondary electrons, leading to variability in acid generation.7,8 PAGs themselves play a central role in these challenges. Continued development of high-efficiency, low-stochastic PAG systems remains critical for advancing EUV photoresist technology. They are typically categorized as onium salts9-12 (e.g., iodonium or sulfonium-based PAGs) or 24 non-ionic species,13,14 each with distinct properties in terms of acid yield and thermal stability. Previously, ionic PAGs were widely favored due to their reliable sensitivity to EUV radiation.15 To improve patterning efficiency and reduce line-edge roughness, a common strategy involved increasing the PAG loading within the resist formulation. However, this approach introduced a critical drawback: the tendency of PAGs to segregate within the resist matrix, leading to inhomogeneous acid generation and reduced pattern fidelity. On the contrary, non-ionic PAGs have been proven to outperform ionic PAGs in several respects, including reduced dark loss, lower outgassing, and prevention of PAG phase separation.16 For EUV lithography, PAGs face the same additional challenges with CARs. Strategies such as incorporating PAGs into the polymer backbone or designing low-diffusion PAGs are being explored to address these issues. To address these challenges, click chemistry has been employed to covalently attach PAGs onto peptoid backbones. This approach offers a highly efficient and modular strategy for constructing macromolecular architecture, making it especially valuable in the development of functional materials such as photoresists for advanced lithographic applications. Drawing inspiration from nature's method of assembling complex biomolecules through simple, repetitive linkages—typically carbon–heteroatom bonds—click reactions enable the formation of robust covalent bonds under mild conditions, with high selectivity and yield. This versatility makes click chemistry a powerful tool for post-synthetic modification and precise architectural control.17 Several reactions fall under the umbrella of click chemistry; among them, the copper- catalysed azide–alkyne cycloaddition (CuAAC) and the Diels-Alder reaction are two of the most widely utilized. These reactions facilitate the modular attachment of functional side chains, allowing for the fine-tuning of key material properties such as solubility, adhesion, and etch resistance. The CuAAC reaction, in particular, is 25 renowned for its simplicity, reliability, and broad functional group compatibility. It exemplifies click chemistry due to the accessibility and stability both azide and alkyne groups, along with their tolerance to a variety of solvents and reaction conditions. Unlike the uncatalyzed Huisgen 1,3-dipolar cycloaddition, which produces a mixture of 1,4 and 1,5-disubstituted triazoles, the CuAAC reaction, catalyzed by Cu(I), proceeds with complete regioselectivity to afford only the 1,4-disubstituted triazole product (as illustrated in Figure 2.2(a)). This level of control is crucial for addressing the limitations of traditional resists, which often exhibit compositional inhomogeneity and inconsistent patterning performance at the nanometer scale. (a) (b) Figure 2.2 (a) Reaction scheme of Huisgen’s 1,3-dipolar cycloaddition and CuAAC, (b) deprotection of chemically amplified resists In this study, two distinct types of peptoid-based photoresist sequences were designed to investigate the influence of PAG architecture on lithographic performance. The first type follows a traditional CAR mechanism. These sequences consist of an oligopeptoid backbone functionalized with acid-labile groups—specifically, tert- butyloxycarbonyl (tBoc) protecting groups. Upon DUV exposure, the PAGs produce acid, which catalyzes the deprotection of the tBoc groups, as illustrated in Figure 2.2(b). This reaction transforms the resist material from hydrophobic to hydrophilic, thereby functioning as a solubility switch. Building on prior studies demonstrating the 26 value of sequence-controlled peptoids as a versatile platform for designing modular, high-resolution, and low-line-edge-roughness resists suitable for EUVL, this work specifically examines how replacing conventional ionic PAGs with non-ionic alternatives affects the performance of peptoid-based resist systems. To that end, the designed sequences were mixed with either synthesized non-ionic PAGs or commercially available ionic PAGs, and their lithographic outcomes were systematically compared. In contrast, the second type of sequence was invented to incorporate non-ionic PAGs directly into the peptoid backbone via covalent attachment, using click chemistry as the coupling strategy. To enable this, propargylamine was included in the peptoid sequence to serve as a clickable alkyne-functionalized monomer. Correspondingly, a non-ionic PAG bearing an azide group at its terminus was synthesized. The click reaction between the azide-functionalized PAG and the alkyne groups in the peptoid chain results in covalently tethered PAGs that are uniformly distributed along the polymer backbone. This architecture design is intended to enhance the spatial distribution of acid generation, thereby mitigating stochastic effects and promoting uniform feature development, especially at the nanometer scale. 2.2 Experimental methods Synthesis of peptoids: All reagents and solvents were purchased from Sigma–Aldrich and used without further purification. Oligopeptoids were synthesized using a CSBio Peptide Synthesizer, Model CS336X. The oligopeptoids photoresist designed to use attached non-ionic PAG molecules as solubility switch groups were synthesized at California NanoSystems Institute (CNSI) at UCSB using a Prelude X peptide synthesizer. 27 Peptoid purification: The peptoids were cleaved from the solid-phase resin using either a 30% (v/v) solution of hexafluoroisopropanol (HFIP) in dichloromethane (DCM) for those synthesized on CTC resins, or a 50% (v/v) solution of trifluoroacetic acid (TFA) in DCM for those synthesized on RA resins. After cleavage, the resin was filtered, and solvent was evaporated. The resulting solid was dissolved in acetonitrile at a concentration of approximately 70 mg/mL, filtered through a hydrophilic PTFE membrane, and purified using a preparative high-performance liquid chromatography (HPLC) system (Agilent 1100) equipped with a Waters XBridge BEH C18 OBD Prep Column (130Å, 10 μm, 30 mm × 150 mm). Purification was performed using an acetonitrile/water mobile phase, employing a gradient elution where the acetonitrile content was increased from 30% to 95% over 30 minutes. Finally, the solution was evaporated and freeze dried. Liquid chromatography-mass spectrometry (LC–MS): LC-MS characterization was performed using a Shimadzu Nexera Analytical HPLC system equipped with C18 columns featuring pore sizes of 100 Å and 300 Å. The system was coupled to an LCMS-2050 mass spectrometer, which supports electrospray ionization (ESI) and covers a mass range of 10–3000 m/z. Nuclear magnetic resonance spectrometer (NMR): The structural characterization of small-molecule non-ionic photoacid generators (PAGs) was confirmed by 1H NMR spectroscopy at room temperature using a Bruker AV-500 spectrometer. Fourier-transform infrared spectroscopy (FTIR): The chemical bonding characteristics of small-molecule PAGs were analyzed and identified using a Bruker Hyperion FT-IR spectrometer, providing detailed insights into their functional groups that could not be conclusively confirmed through NMR. Thermogravimetric Analysis (TGA): The thermal stability of the peptoids and small-molecule PAGs were evaluated by monitoring weight loss as a function of 28 temperature using a TA Instruments 5500 Thermogravimetric Analyzer, providing insights into their thermal degradation behavior. Differential Scanning Calorimeter (DSC): The glass transition, crystallization, and melting temperatures of the peptoids were determined using a TA Instruments DSC Auto 2500 Differential Scanning Calorimeter. Atomic Force Microscope (AFM): The performance of peptoids as photoresists was characterized using AFM-Veeco Icon in Cornell NanoScale Science and Technology Facility (CNF). DUV Wafer Stepper: All the samples were patterned using ASML PAS 5500/300C DUV Wafer Stepper in CNF. Spectroscopic ellipsometry: The film thickness of all samples were measured by Woollam RC2 Spectroscopic Ellipsometer in CNF. 2.3 Material design and synthesis 2.3.1 Non-ionic PAG Non-ionic PAGs were designed with active moieties, including naphthalimide, iminosulfonates, and aryl groups, to ensure sensitivity under DUV exposure, with the expectation that they would also exhibit high efficiency under EUV conditions. Additionally, azido groups were incorporated as clickable groups, enabling their chemical attachment to photoresist polymers. 29 Figure 2.3 Synthesis scheme of non-ionic PAGs for (a) PAGs functioning as a solubility switch and (b) chemically amplified photoresist Synthesis of 1,3-dioxo-1H-benzo[de]isoquinolin-2(3H)-yl 4- (bromomethyl)benzenesulfonate (NI-Ts-CH2Br) N-Hydroxy-1,8-naphthalimide (1.0 eq, 4.46 mmol) and 4- bromomethylbenzenesulfonyl chloride (1.5 eq, 6.68 mmol) were added to 90 mL of anhydrous DCM in a round-bottom flask. The mixture was purged with argon and cooled to 0 °C using an ice bath. N,N-Diisopropylethylamine (2.0 eq, 8.92 mmol) was then added slowly under vigorous stirring. After 1 hour of reaction, the reaction progress was monitored by thin-layer chromatography (TLC). Upon completion, the solvent was evaporated, and the resulting solid was washed with 20% (v/v) DCM in hexane, yielding a white powder. 1H NMR (500 MHz, CDCl3) δ 8.67 (dd, J = 7.3, 1.1 Hz, 2H), 8.32 (dd, J = 8.3, 1.1 Hz, 2H), 8.19 – 8.14 (m, 2H), 7.83 (dd, J = 8.2, 7.3 Hz, 2H), 7.68 (d, J = 8.6 Hz, 2H), 4.575 (s, 2H). Synthesis of 1,3-dioxo-1H-benzo[de]isoquinolin-2(3H)-yl 4- (azidomethyl)benzenesulfonate NI-Ts-CH₂Br (1.0 eq, 2.70 mmol) was dissolved in 200 mL of tetrahydrofuran (THF) at room temperature. Sodium azide (10 eq, 26.96 mmol) was added portion-wise, and the reaction mixture was stirred for 24 hours. After solvent evaporation, the resulting 30 solid was dissolved in 150 mL of DCM and extracted with water four times. The organic phase was dried over MgSO₄, concentrated, and purified by washing with diethyl ether, yielding a pale-yellow product. 1H NMR (500 MHz, CDCl3) δ 8.65 (dd, J = 7.3, 1.2 Hz, 2H), 8.32 (dd, J = 8.2, 1.2 Hz, 2H), 8.22 – 8.19 (m, 2H), 7.83 (dd, J = 8.2, 7.3 Hz, 2H), 7.65 – 7.60 (m, 2H), 4.577 (s, 2H). Synthesis of 1,3-dioxo-1H-benzo[de]isoquinolin-2(3H)-yl 4- (bromomethyl)benzenesulfonate (NI-Ts-Br) The synthesis of NI-Ts-Br followed the same procedure and equivalency of reactants as the synthesis of NI-Ts-CH₂Br, with the only difference being the use of triethylamine (TEA) in place of DIEA. 2.3.2 Boc-protected oligopeptoids employing the solubility-switch mechanism in a chemically amplified resist Oligopeptoid synthesis (a) (b) (c) Figure 2.4 Peptoid structure and synthetic scheme (a) protected P_8T_P 10-mer in which tyramines serve as solubility switch groups and propargyl amines function as 31 clickable sites (b) PTTPTTPTTP 10-mer, designed with a distinct distribution and number of propargyl amines and (c) typical synthetic steps for peptoid assembly on CTC resin18 Solid-phase peptoid synthesis follows a repetitive two-step cycle: acylation and nucleophilic displacement of primary amines (Figure 2.4(c)). Typically, 1 g of CTC resin was swelled and well dispersed in dimethylformamide (DMF), followed by the addition of 10 mL of 1.3 M bromoacetic acid (BrAA) solution in DMF and 10 mL of 1.3 M N,N'-diisopropylcarbodiimide (DIC) solution in DMF. The mixture was shaken for 30 minutes before draining. After four washes with DMF, 10 mL of 1.5 M propargyl amine (P) in DMF or 1.0 M tyramine (T) in N-methyl-2-pyrrolidone (NMP) was added to the reaction vessel, followed by continuous nitrogen bubbling and shaking for 1 hour per step. The solution was then drained, and the resin was washed with DMF four times. This process was repeated until all programmed amines were reacted and attached to the chain end. Peptoids containing tyramines in their sequences were protected using 5.0 eq of di-tert-butyl decarbonate (Boc2O) and 0.05 eq of 4- dimethylaminopyridine (DMAP) per tyramine unit. The reaction mixture was shaken overnight, followed by sequential washing with DMF and DCM. After cleavage using HFIP solution and purification, the structures corresponded to Figure 2.4 (a) and (b), where the protected tyramines were specifically designed to act as solubility switch groups upon exposure, while the propargyl amines served as clickable sites. The two synthesized sequences, which differed in the distribution and quantity of propargyl amines, resulting in 32 wt.% and 75 wt.% of PAG, respectively, in the resist system, were further evaluated to determine their influence on photoresist efficiency. The sequences were characterized with LC-MS and proven to be successfully synthesized. 32 2.3.3 Unprotected oligopeptoids employing non-ionic PAG tethered as the solubility switch group Oligopeptoid synthesis Figure 2.5 Peptoid structure of PMFMPMFMP 9-mer, designed with propargyl amines as potential sites of click reaction The synthesis and purification followed the same procedure as that of Boc-protected oligopeptoids, with the key difference being the use of RA resin as the solid phase. Consequently, the cleavage process was performed using a TFA solution. In the synthesized sequence shown in Figure 2.5, propargyl amines remained the designated clickable sites. The PAGs attached to the sequence function as the solubility switch groups—upon exposure, the tethered PAGs undergo dissociation, rendering the oligopeptoid soluble in aqueous base. Phenylethylamine (F) has been widely favored for its robustness during peptoid synthesis. Initially, (PF2)3 was designed; however, its high hydrophobicity posed significant challenges during purification, where a water- acetonitrile solvent system was employed. To address this issue, 2-methoxyethylamine (M) was introduced to incorporate a neutral, polar side chain into the sequence, enhancing its suitability for application as an aqueous solution developable organic photoresist thin film. CuAAC Click reaction 33 Figure 2.6 Peptoid structure after click reaction PMFMPMFMP peptoid (1.0 eq, 0.046 mmol) and NI-Ts-CH2Br PAG (4.5 eq, 0.21 mmol) were dissolved in 15 mL of THF and 0.2 mL of DMF in a three-neck flask, and the mixture was purged with Ar. CuBr (0.4 eq, 0.018 mmol) and PMDETA (0.45 eq, 0.021 mmol) were then added under vigorous stirring while maintaining continuous Ar purging. The reaction was carried out overnight at room temperature, during which the solution gradually turned dark green—an indication of successful complex formation. Upon completion, the reaction was quenched by exposure to air and diluted with THF. The crude product was then precipitated in hexane, followed by centrifugation and drying in a vacuum oven for 24 hours. 2.3.4 Lithographic patterning To evaluate the performance of our peptoid as a chemically amplified resist, we initially employed triphenylsulfonium trifluorosulfonate (TPS-TF), a widely used commercial ionic PAG. The spin-coating solution for the photoresist film was 34 prepared by dissolving 10 mg of Boc-protected PTTPTTPTTP and 40 wt.% of TPS- TF (relative to the peptoid) in 1 mL of propylene glycol methyl ether (PGME). A separate solution containing the peptoid and the synthesized non-ionic PAG was prepared at the same concentration in acetone. Once fully dissolved, the solution was filtered and spin-coated onto a UV-ozone (UVO) cleaned silicon wafer. The post- apply bake was conducted at 110 ˚C for 60 seconds, based on the Td determined from TGA results. The film was then exposed under DUV condition at a dose of 60 mJ/cm2, followed by a post-exposure bake at 110 ˚C for 60 seconds. Previously, our group attempted to develop the resist using isopropyl alcohol (IPA);18 however, the Boc- protected PTTPTTPTTP proved to be soluble in IPA, leading to undesired dissolution of the whole film. As an alternative, we explored the use of diluted tetramethylammonium hydroxide (TMAH) aqueous solution as a potential developer. 2.4 Results and discussion 2.4.1 TGA analysis Approximately 5 mg of each sample was loaded at room temperature and heated to 400 °C at a rate of 10 °C/min under a nitrogen atmosphere. The thermal decomposition temperature (Td) was a key parameter for determining the appropriate baking temperature. 35 Figure 2.7 TGA measurement of peptoid tBoc protected PTTPTTPTTP. 2% weight loss at 114 ˚C Figure 2.8 TGA measurement of non-ionic PAG NI-Ts-Br. 2% weight loss at 144 ˚C 2.4.2 Optimization of baking and developing process Although photoresists exposed to DUV light exhibit fundamentally different behaviors under EUV light due to distinct acid generation mechanisms, DUV exposure was 36 utilized as a preliminary screening method to evaluate the resist systems and optimize processing conditions. Using tBoc protected PTTPTTPTTP and ionic PAG TPS-TF: Initially, a post- apply bake and post-exposure bake temperature of 90 °C was tested, as peptoids exhibit limited thermal stability, beginning to degrade at 114 °C, with significant weight loss occurring above 150 °C (shown in Figure 2.7). However, under this condition, no discernible pattern was observed using any developing method. Consequently, the temperature was increased to 110 ˚C, a value previously employed by our group.18 Regarding the choice of developer solution, prior studies indicated that isopropyl alcohol (IPA) typically provides the highest selectivity.19 However, even after just 1 second of development in IPA, the entire film-both exposed and unexposed areas-was completely removed. Given that deprotection of the peptoids side chains renders them acidic and theoretically soluble in aqueous base solutions, different dilutions of TMAH aqueous solution were evaluated as alternative developers. A systematic screening was conducted, varying both TMAH concentration and development time, ranging from 10× to 100× diluted AZ® 726 MIF Developer (AZ® 726 is an aqueous 2.38% TMAH solution with a surfactant for uniform substrate wetting) and development times spanning from 2 seconds to 1 hour. Another crucial factor affecting pattern formation was the film thickness deposited on the silicon wafer. Despite maintaining constant spin speed and spin time, the film thickness varied from 16.43 nm to 31.74 nm. Notably, a development recipe that performed optimally on one thickness might not work for another. To address this, each wafer was sectioned into smaller pieces to determine the most effective development conditions. Among the tested conditions, two specific samples yielded the most distinct patterns, which had film thicknesses of 23.01 nm and 31.74 nm respectively. The first sample was developed in undiluted AZ 726 for 3 seconds, while the second was developed in 50× 37 diluted AZ 726 for 45 seconds. The detailed analysis of these results will be discussed in the following section. Using tBoc protected PTTPTTPTTP and non-ionic PAG NI-Ts-Br: Since the click reaction between peptoids and azido-functionalized PAGs remains to be optimized, an alternative approach was explored by simply mixing the peptoid with the non-ionic PAG NI-Ts-Br in acetone. NI-Ts-Br was chosen due to its structural similarity to the target clickable azido-PAG. This method aimed to simulate the behavior of the peptoid after undergoing the click reaction. However, after the post-apply bake, the resulting film was noticeably inhomogeneous significantly thicker than expected, measuring 131.29 nm. Despite testing various exposure and development conditions, no distinct patterns were successfully generated. This suggests that further optimization of the click reaction is essential to achieving a uniform film and ensuring effective pattern formation. 2.4.3 AFM characterization of patterns for DUV lithography (a) (b) Figure 2.9 DUV (248 nm) 1:1 Line space pattern; dose 60 mJ/cm2; post-apply and 38 post-exposure bake temperature 110 ˚C; 40 wt.% TPS-TF, developed in (a) undiluted AZ 726 for 3 seconds and (b) 50× diluted AZ 726 for 45 seconds, observed under AFM From AFM images presented above, the developed patterns exhibited imperfections, with some areas appearing overdeveloped. However, a fascinating tone-switch phenomenon was observed. In the case of the thinner film (Figure 2.9(a)), the photoresist behaved as a positive-tone resist, consistent with our initial hypothesis: upon exposure, the tyramine side chains undergo deprotection, rendering the exposed areas soluble in basic developer, leading to their removal. Surprisingly, in the thicker film scenario (Figure 2.9(b)), the resist exhibited characteristics of a negative-tone resist, as indicated by the higher height of the exposed areas in the AFM images. This unexpected behavior suggests that film thickness plays a critical role in determining the peptoid resist tone. While we hypothesize that this tone-switch effect is driven by changes in film thickness, the underlying mechanism behind the negative-tone behavior remains an open question and requires further investigation. 2.4.4 LC-MS characterization of click reaction product Three different work-up procedures were evaluated. In the first approach, the crude product was directly precipitated in hexane. In the second method, the product was passed through an alumina column; however, significant retention of the peptoids was observed, suggesting strong interaction with the stationary phase. To recover the material, the column was washed with DMF, followed by precipitation in water. In the third method, the crude product was again passed through an alumina column, washed with DMF, and subsequently dried under vacuum. 39 Assuming full conversion at the clickable sites, the theoretical molecular weights of the modified peptoids are 2310.43 g/mol for 3 reacted sites, 1902.05 g/mol for 2 sites, and 1493.66 g/mol for a single site. LC-MS analysis of three product batches revealed dominant peaks at approximately 2310 and 408 Da (Figure 2.10), corresponding to the fully clicked product and PAG fragments, respectively. These results confirm that all three clickable sites were effectively reacted. Figure 2.10 LC-MS analysis of products following 3 purification methods: (a) direct precipitation in hexane, (b) alumina column purification followed by precipitation, and (c) alumina column purification followed by vacuum drying Notably, both samples subjected to alumina column purification showed a significant reduction in the intensity of the clicked product peak, indicating product loss during this step. The only observable difference after additional precipitation with water was a slight decrease in impurity peaks. To improve overall yield without compromising purity, the alumina column step may therefore be omitted, especially considering that only a minimal amount of copper catalyst was used in the reaction. To address residue PAG, the crude product was treated with a DCM/hexane mixture, which selectively dissolved the product while leaving PAG undissolved. 40 2.5 Conclusion In this work, we successfully designed and synthesized bioinspired, sequence-defined and length-controlled oligopeptoids incorporating both clickable sites and solubility- switch functional groups. Two distinct strategies were explored: one employing Boc- protected tyramines as acid-labile switches in a chemically amplified resist system, and the other utilizing tethered non-ionic PAGs directly integrated into the peptoid backbone. Solid-phase synthesis protocols were carefully optimized, enabling the construction of oligopeptoid sequences with controlled length and composition. In parallel, the HPLC purification profile was refined to enhance the isolation of high- purity peptoid products, facilitating downstream processing. Thermal stability studies of both the oligopeptoids and PAG components helped determining the suitable post-apply and post-exopsure bake temperatures. Through systematic evaluation of key lithographic parameters—including developer composition, TMAH dilution ratios, and film thickness—a set of processing parameters was established to generate discernible patterns under DUV exposure. Intriguingly, a tone-switch behavior was observed in peptoid films formulated with ionic PAGs, wherein thinner films behaved as positive-tone resists while thicker films as negative-tone, highlighting the complex interplay between film morphology and development responses. Furthermore, a brand new type of resist using PAG tethered as the solubility switch was invented. The CuAAC click reaction was used to tether azide-functionalized PAGs onto peptoid backbones, with LC-MS confirming efficient tri-site conjugation under optimized reaction conditions. Comparative evaluation of purification methods revealed that bypassing the alumina column step significantly improved overall yield particularly due to the low amount of copper catalyst content. 41 Overall, this study demonstrates a modular synthetic framework for peptoid-based photoresists with tunable chemical functionality and processibility, paving the way for further investigations into their performance under EUV and electron beam lithographic conditions, advancing the development of next-generation organic resist materials. 42 REFERENCES [1] Reichmanis, E.; Houlihan, F. M.; Nalamasu, O.; Neenan, T. X. Chemically Amplified Resists: Chemistry and Processes. Adv. Mater. Opt. Electron. 1994, 4, 83- 93. [2] Reichmanis, E.; Thompson, L. F. Polymer Materials for Microlithography. Chem. Rev. 1989, 89 (6), 1273-1289. [3] Willson, C. G. Introduction to Microlithography-Chemically Amplified Resist Systems; in Introduction to Microlithography; Thompson, L. F.; Willson, C. G.; Bowden, M. J., Eds.; ACS Symposium Series 219; American Chemical Society: Washington, DC, 1983; pp 88-159. [4] Thompson, L. F.; Willson, C. G.; Bowden, M. J. Overview of Chemically Amplified Resist Systems; in Introduction to Microlithography; Thompson, L. F.; Willson, C. G.; Bowden, M. J., Eds.; ACS Symposium Series 219; American Chemical Society: Washington, DC, 1983; pp 1-87. [5] Moon, S.-Y.; Kim, J.-M. Chemistry of Photolithographic Imaging Materials Based on the Chemical Amplification Concept. J. Photochem. Photobiol. C Photochem. Rev. 2007, 8 (4), 157-173. [6] Reichmanis, E.; Nalamasu, O.; Houlihan, F. M. Organic Materials Challenges for 193 nm Imaging. Acc. Chem. Res. 1999, 32 (8), 659-667. [7] Torok, J.; Re, R. D.; Herbol, H.; Das, S.; Bocharova, I.; Paolucci, A.; Ocola, L. E.; Ventrice Jr, C.; Lifshin, E.; Denbeaux, G.; Brainard, R. L. Secondary Electrons in EUV Lithography. J. Photopolym. Sci. Technol. 2013, 26 (5), 625-634. [8] Martin, C. J.; Rapenne, G.; Nakashima, T.; Kawai, T. Recent Progress in Development of Photoacid Generators. J. Photochem. Photobiol. C Photochem. Rev. 2018, 34, 41-51. [9] Crivello, J. V. Photopolymerization Mechanisms in Chemically Amplified Systems. In Polymers in Electronics, ACS Symposium Series 242; Davidson, T., Ed.; American Chemical Society: Washington, DC, 1984; pp 3-10. [10] Crivello, J. V.; Lee, J. L.; Conlon, D. A. Gel Formation in Cationic Polymerization of Divinyl Ethers. Makromol. Chem., Makromol. Symp. 1988, 13-14, 145-160. [11] Crivello, J. V.; Lam, J. H. W. Photochemical Initiation of Cationic and Concurrent Radical-Cationic Polymerization. Macromolecules 1977, 10, 1307-1315. [12] Crivello, J. V.; Lam, J. H. W. Photoinitiated Cationic Polymerization with Triarylsulfonium Salts. J. Polym. Sci., Polym. Chem. Ed. 1996, 34, 3231-3253. 43 [13] Houlihan, F. M.; Shugard, A.; Gooden, R.; Reichmanis, E. Photo- and Thermochemistry of Select 2,6-Dinitrobenzyl Esters in Polymer Matrices: Studies Pertaining to Chemical Amplification. Macromolecules 1988, 21, 2001-2006. [14] Neenan, T. X.; Houlihan, F. M.; Reichmanis, E.; Kometani, J. M.; Bachman, B. J.; Thompson, L. F. Photo-Generated Acid-Catalyzed Chemical Amplification in Chemically Amplified Resists. Macromolecules 1990, 23, 145-150. [15] Higgins, C. D.; Szmanda, C. R.; Antohe, A.; Denbeaux, G.; Georger, J.; Brainard, R. L. Resolution, Line-Edge Roughness, Sensitivity Tradeoff, and Quantum Yield of High Photoacid Generator Resists for Extreme Ultraviolet Lithography. Jpn. J. Appl. Phys. 2011, 50 (3R), 036504. [16] Richard, A. L.; David, E. N.; Laren, M. T.; Clifford, L. H. Non-ionic PAG Behavior under High Energy Exposure Sources. In Proc. SPIE, 2009; 7273, 72731R. [17] Moses, J. E.; Moorhouse, A. D. The Growing Applications of Click Chemistry. Chem. Soc. Rev. 2007, 36 (8), 1249–1262. [18] Käfer, F.; Wang, C.; Huang, Y.; Bard, F.; Segalman, R.; Ober, C. K. Polypeptoids: Exploring the Power of Sequence Control in a Photoresist for Extreme- Ultraviolet Lithography. Adv. Mater. Technol. 2023, 8, 2301104. [19] Deng, J.; Bailey, S.; Jiang, S.; Ober, C. K. High-Performance Chain Scissionable Resists for Extreme Ultraviolet Lithography: Discovery of the Photoacid Generator Structure and Mechanism. Chem. Mater. 2022, 34 (13), 6170–6181. 44 CHAPTER 3 Towards the Synthesis of Peptoid-Hydrocarbon Block Copolymers via ATRP and RAFT Polymerization 3.1 Introduction 3.1.1 Block copolymer design and directed self-assembly Block copolymers, composed of covalently linked polymer segments with distinct chemical compositions, have emerged as promising materials for nanoscale patterning via directed self-assembly. Molecular directed self-assembly refers to the spontaneous aggregation of molecules into thermodynamically stable structures. This process, as illustrated in Figure 3.1(a), begins with the chemical patterning of a substrate, creating regions with distinct surface chemistries through conventional lithography and etching techniques.1,2 This patterned surface guides the spontaneous organization of BCPs into periodic nanostructures, driven by microphase separation and surface energy minimization. After self-assembly, one of the blocks is selectively removed, leaving behind a polymer mask that guides the patterning of the underlying substrate, enabling pattern rectification as well as a multiple-fold reduction in the pattern feature size beyond the resolution limit of conventional photolithography. The effectiveness of DSA critically depends on the physical and chemical properties of the BCP. Two primary thermodynamic parameters govern the self-assembly process: surface energy difference ( ) and Flory-Huggins interaction parameter (χ) of the polymer components.3-8 Surface energy (SE) quantifies the excess energy at a material’s surface relative to its bulk. In a BCP with a significant surface energy difference, the lower-SE block preferentially localizes at the surface, while the higher-SE block forms the bulk. This 45 imbalance affects film quality and self-assembly. Ideally, the surface energy difference should be minimized to . Flory-Huggins interaction parameter, which quantifies the incompatibility between blocks and segregation strength, also plays a crucial role in DSA. A higher χ promotes phase separation, forming well-defined domains. However, excessive segregation can introduce defects. To balance self-assembly and defect minimization, χN (where N is the degree of polymerization) typically needs to fall within a narrow range of 20-25, ensuring effective pattern formation without compromising structural integrity.9-12 In general, BCP with high χN tends to have blocks with very different polarity, which in turn increases , illustrating a fundamental trade-off between phase separation and interfacial compatibility. To resolve this, H. Feng et al. proposed an optimized design strategy using asymmetric BCPs with the architecture A-b-(B-r-C), where B and C are statistically copolymerized to form a tunable hybrid block.13 By adjusting the C composition ( ), the χ parameter and surface energy of the B-r-C block can be modulated simultaneously, allowing independent control of thermodynamic and interfacial properties. As shown in Figure 3.1(b),13 the χ value of A-b-(B-r-C) follows a parabolic trend between that of A-b-B and A-b-C, enabling precise tuning toward an optimal condition where surface energy mismatch is minimized while maintaining sufficient segregation strength for microphase separation. 46 Figure 3.1 (a) process flow of DSA, (b) design formula of BCP13 taken with permission from Nat Mater. 2022;21(12):1426-1433. Building on this concept, we designed a novel BCP system in which PMMA serves as the A block and a sequence-defined oligopeptoid as the B-r-C segment. The peptoid was designed with alternating polar monomers M and non-polar monomers F to modulate polarity and surface interactions in a programmable manner. Spacer units were further incorporated at the chain end to reduce inter-block steric interference and improve polymerization efficiency. This molecular design aims to provide a favorable balance between χ and SE, thereby facilitating the formation of well-aligned nanodomains with high pattern fidelity. 3.1.2 Polymerization methods To realize the architecture mentioned above, synthetic precision is essential— particularly for controlling block lengths and end-group functionalities. Therefore, two living/controlled radical polymerization strategies were explored in this study: atom transfer radical polymerization and reversible addition-fragmentation chain transfer polymerization. Both methods enable the preparation of polymers with narrow 47 molecular weight distribution and well-defined structures, making them suitable for constructing block copolymers with peptoids. Atom transfer radical polymerization: ATRP is a type of controlled/living radical polymerization that allows for precise control over polymer chain length, dispersity and end-group functionality. Unlike conventional radical polymerization, where chain termination is frequent and uncontrolled,15,16 ATRP relies on a reversible activation- deactivation mechanism mediated by a transition metal complex.17 In a typical ATRP process, a halogen-capped dormant chain end is reversibly activated by a metal catalyst (e.g., Cu(I)) to form a propagating radical. After addition of a monomer unit, the growing radical is quickly deactivated by re-capping with the halogen, regenerating the dormant species.18 This fast and reversible cycle between active and dormant states allows polymer chains to grow uniformly, as most chains are dormant rather than active at any given time, thus reducing side reactions and broad molecular weight distribution.19 A distinct scheme and some widely used monomers, initiators and ligands to form metal complexes are shown in Figure a,b,c.17 (a) (b) (c) 48 Figure 3.2 (a) mechanism of conventional ATRP, (b) widely used initiators, ligands and (c) monomers17 In this study, ATRP was carried out using a Cu(I)/(Me6TREN) complex as the catalyst, with tin(II) 2-ethylhexanoate serving as the reducing agent. This system was selected for its ability to enable efficient initiation and maintain control over the polymerization of methyl methacrylate. A grafting-from strategy was employed, wherein the peptoid acts as a macroinitiator to allow direct growth of the PMMA block from the peptoid chain end. This approach offers a streamlined synthetic route and a simple purification process, giving rise to minimal loss of material while ensuring the formation of block copolymers with well-defined architecture. Overall, ATRP was chosen in this work for its reliability, broad monomer compatibility, and suitability for synthesizing the PMMA block with a targeted molecular weight—key to achieving the desired BCP architecture required for DSA. Reversible addition-fragmentation chain transfer: RAFT polymerization is another versatile and widely adopted controlled radical polymerization technique that enables the synthesis of polymers with well-defined molecular weights, low dispersity, and high end-group fidelity.20 The mechanism scheme is shown in Figure 3.3(a). The process operates through a degenerative chain transfer mechanism,21 wherein after activation (step I), a chain transfer agent (CTA) mediates an equilibrium between dormant and propagating chains (steps II and IV).22 The basic chain transfer steps of RAFT is degenerative due to the reversibility of the functional chain end-group, (typically a thiocarbonylthio group, Z-C(=S)S-R) between the dormant chains and the propagating radicals.23 Some typical RAFT agent structures are shown in Figure 3.3(b). In the meantime, the rate of addition/fragmentation equilibrium is higher than that of 49 the propagation, meaning that less than one monomer unit added per activation cycle, allowing precise control over polymer growth even at high monomer conversion. (a) (b) Figure 3.3 (a) mechanism scheme of RAFT polymerization, (b) typical structures of CTAs22 Unlike reversible deactivation systems such as ATRP or NMP, the living character in RAFT is governed not by radical suppression but by the stoichiometric balance between initiator-derived radicals and CTAs. This makes RAFT an ideal method when it comes to synthesizing low-molecular-weight polymers or multiblock copolymers, where each chain’s uniform growth is critical. Furthermore, RAFT is compatible with a broad range of vinyl monomers, including methacrylates, acrylates, and styrenics, and offers tunability via structural modification of the R- and Z-groups on the CTA. The RAFT method was employed as another key strategy for constructing sequence- defined peptoid-PMMA block copolymers. The NHS-functionalized chain transfer agent enabled post-polymerization amidation with amine-terminated peptoids, providing an efficient route for conjugation. RAFT should afford superior control over PMMA molecular weight and avoid the early termination compared to ATRP. 3.2 Experimental methods 50 Synthesis and purification of peptoids: The peptoid sequences used in this chapter were synthesized and purified using the same methods as the previous chapter. Liquid chromatography-mass spectrometry (LC–MS): The molecular weight (MW) of prptoids were confirmed with the same LC-MS mass spectrometer as the previous chapter. Nuclear magnetic resonance spectrometer (NMR): The structural characterization of the small-molecule amine functionalized as an initiator, as well as the degree of polymerization of the polymers, was confirmed by ¹H NMR spectroscopy at room temperature using a Bruker AV-500 spectrometer. Fourier-transform infrared spectroscopy (FTIR): The chemical bonding haracteristics of small-molecule amine were analyzed and identified using a Bruker Hyperion FT-IR spectrometer, providing detailed insights into its functional group that couldn’t be confirmed with NMR. Gel Permeation Chromatography (GPC): The molecular weight and polydispersity of polymers and block copolymers synthesized via ATRP or RAFT were assessed using an Agilent 1200 GPC HPLC System, providing critical insights into their molecular distribution and uniformity. 3.3 Material design and synthesis 3.3.1 Peptoid design and synthesis 51 Figure 3.4 Peptoid structure of (FM)10-R 20-mer or 21-mer (named as (FM)10 20-mer, (FM)10-2C 21-mer, (FM)10-4C 21-mer and (FM)10-bis-2CCO 21-mer, respectively) The synthesis and purification followed the same procedure as that of unprotected oligopeptoids, utilizing RA resin as the solid phase. In accorfance with the design principles for directed self-assembly block copolymers, ensuring that the two building blocks possess similar surface energies, the first block, a 20-mer or 21-mer peptoid, was designed with alternating monomers of differing polarity: F and M (as illustrated in Figure). Additionally, spacer units were introduced at the end of the sequence to minimize potential inter-block interference and evaluate their impact on polymerization efficiency. 3.3.2 ATRP grafting-from For the synthesis of block copolymers intended for directed self-assembly, two approaches were considered, with one being the ATRP grafting-from method. Figure 3.5 Functionalization of peptoid to a macroinitiator and ATRP polymerization 52 Since the block copolymer was designed with the goal of directed self-assembly, the two blocks should ideally have similar volumes.13 However, at this stage, measuring the volume is challenging. As a result, we initially designed the two blocks to have similar molecular weights as a reference, which means that degree of polymerization m in Figure 3.5 should be around 29. Synthesis of peptoid macroinitiator Peptoid (20-mer, 1.0 eq, 0.047 mmol) was dissolved in 12 mL of anhydrous DCM in a round-bottom flask under continuous Ar purging. Separately, TEA (5.0 eq, 0.24 mmol) was dissolved in 400 uL of DCM, while 2-Bromoisobutyryl bromide (BIBB) (2.5 eq, 0.12 mmol) was prepared in 300 uL of DCM. After adding the TEA solution to the reaction mixture, the BIBB solution was introduced slowly. The flask was wrapped in aluminum foil and stirred for 48 hrs. Upon reaction completion, the mixture was diluted in 50 mL of chloroform, followed by two water extractions. The organic phase was then washed with brine, dried over MgSO4 and the solvent was evaporated. Finally, the product was purified using HPLC. Synthesis of functionalized 20-mer peptoid-b-PMMA by ATRP Peptoid macroinitiator (1.0 eq, 0.00724 mmol), inhibitor-free methyl methacrylate (MMA, 30 eq, 0.2172 mmol), CuBr2 (0.02 eq, 0.000145 mmol), and the ligand N',N'- bis[2-(dimethylamino)ethyl]-N,N-dimethylethane-1,2-diamine (Me6TREN, 1 eq, 0.00724 mmol) were added to 5 mL of toluene in a 40 mL vial and purged with Ar for at least 10 minutes. The reaction system was then heated to 70 ℃, followed by the addition of the reducing reagent tin(II) 2-ethylhexanoate. The reaction proceeded for 24 hours before being quenched in air. The mixture was then passed through a neutral aluminum oxide column. Finally, the solvent was removed to isolate the product. Synthesis of N-(2-aminoethyl)-2-bromo-2-methylpropanamide 53 Figure 3.6 Synthetic scheme for amine functionalized as an initiator to be attached to peptoid Tert-butyl N-(2-hydroxyethyl)carbamate (1.0 eq, 5 mmol) and TEA (1.5 eq, 7.5 mmol) were mixed in 15 mL of anhydrous DCM. An ice bath was employed to cool down the system to 0 ℃. Add BIBB was added dropwise at 0 ℃. Removed ice bath after 30 mins and reacted for 1.5 hrs. The formed salt was filtered off and the filtrate was extracted with saturated NaHCO3 aqueous solution. The organic layer was dried over MgSO4 and evaporated. The resulting t-Boc-aminoethyl 2-bromoisobutyrate was treated with 4 mL TFA and stirred overnight. Finally, the product was added into 70 mL of NaOH aqueous solution to acquire the product N-(2-aminoethyl)-2-bromo-2- methylpropanamide. The success of the reaction could not be determined solely from NMR data; therefore, FTIR analysis was conducted to confirm the formation of the N– H bond. Figure 3.7 FTIR of N-(2-aminoethyl)-2-bromo-2-methylpropanamide and its TFA salt 54 (a) (b) Figure 3.8 Structure of (a) 21-mer peptoid(I) (FM)10-amino-initiator and (b) 21-mer peptoid(I)-b-PMMA block copolymer Synthesis of 21-mer peptoid(I) (FM)10-amino-initiator The synthesis of this 21-mer peptoid(I) was carried out manually while following the same procedure as that used by the peptoid synthesizer. The on-resin 20-mer (FM)10 was first swelled, then treated with BrAA and DIC solution in DMF. The mixture was shaken for 30 minutes before being drained. After four washes with DMF, a 1.5 M solution of the previously synthesized N-(2-aminoethyl)-2-bromo-2- methylpropanamide in DMF (10 mL) was added to the reaction vessel and shaken for 1 hour to complete the coupling reaction. Finally, the peptoid was cleaved from the resin, purified using HPLC, and obtained in the sequence shown in Figure 3.8(a). Synthesis of 21-mer peptoid(I)-b-PMMA by ATRP Polymerization was carried out following the same ATRP procedure to grow PMMA on the macroinitiator to get the structure shown in Figure 3.8(b). 3.3.3 RAFT and amidation Another approach employed concurrently for the synthesis of the block copolymer involved RAFT polymerization of PMMA, followed by grafting the PMMA block 55 through amidation. The N-hydroxysuccinimide (NHS)-functionalized CTA was selected over 4-cyano-4-(thiobenzoylthio)pentanoic acid due to the superior leaving group ability of NHS compared to hydrogen, thereby enhancing the efficiency of the amidation reaction with the peptoid. Additionally, a 21-mer peptoid(II) with a primary amine at the chain end was chosen over a secondary amine, as primary amines exhibit higher reactivity, further improving the efficiency of the amidation process. Figure 3.9 Synthetic scheme of RAFT polymerization and amidation Synthesis of PMMA block by RAFT polymerization 4-cyano-4-(phenylcarbonothioylthio)pentanoic acid N-succinimidyl ester (5.0 eq, 0.3 mmol), inhibitor-free MMA (225 eq, 13.5 mmol), and 2,2'-azobis(2- methylpropionitrile) (AIBN, 1.0 eq, 1.16 mmol) were dissolved in 3 mL of toluene in a Schlenk flask. To ensure complete removal of air and moisture, the solution underwent three freeze-pump-thaw cycles before being backfilled with Ar. The polymerization was carried out at 70 °C for 24 hours. After the reaction was complete, the resulting polymers were precipitated in diethyl ether and isolated by filtration. Synthesis of 21-mer peptoid(II)-b-PMMA by amidation 21-mer peptoid(II) (1.0 eq, 0.024 mmol) and PMMA (with CTA, 1.0 eq, 0.024 mmol) were sonicated and dissolved in 1.5 mL of dimethyl sulfoxide (DMSO). The mixture was purged with Ar before adding TEA (3.0 eq, 0.072 mmol) and allowed to react for 24 hours. Following the reaction, 100 mL of DCM was added, and the mixture was 56 extracted 10 times with 10 mL of water per extraction to remove DMSO. The final product was purified using column chromatography. 3.4 Results and discussion 3.4.1 Optimization of ATRP conditions In the initial approach to growing PMMA on a 20-mer peptoid, the peptoid was first cleaved from the resin, functionalized with BIBB, and then grew MMA on it. However, this process required 2 rounds of time-consuming HPLC purification and lyophilization--both before and after macroinitiator functionalization. This not only led to inefficiencies in time but also resulted in significant loss of valuable peptoid material. Given that synthesizing a 20-mer peptoid takes approximately two days (with each step requiring around two hours), assuming no clogging issue in the instrument’s tubing system or software crashes. Purification using prep-HPLC could take 1-2 days, with each round lasting 50 minutes, and processing peptoids from a single batch of 500 mg resin requiring 4-5 rounds of purification. Furthermore, lyophilization added another 2 days using our local equipment. Despite all this effort, the final yield was only 100-200 mg of peptoid, and obtaining LC-MS data often required several more days of waiting. Another issue was slow kinetics and early termination. In a literature, similar observations were also discussed and mentioned that initiator with an ester functional group may work better for ATRP.24 To streamline the process and maximize the use of synthesized peptoids, a bromoisobutyrate-functionalized small molecule, N-(2-aminoethyl)-2-bromo-2- methylpropanamide, was synthesized and incorporated as the 21st submonomer amine at the end of the peptoid sequence. This approach eliminated one trial of purification, improving efficiency. 57 When transitioning to the 21-mer peptoid(I) as the ATRP initiator, it was prudent to first optimize the ATRP conditions using a small-molecule initiator, ethyl 2- bromoisobutyrate, which has a similar chemical environment to the 21-mer peptoid. This allowed for systematic screening of polymerization conditions before applying them to the valuable peptoid materials. Several conditions were evaluated, including: (1) temperature: 70 ℃ vs. 80 ℃, (2) solvent: acetonitrile vs. toluene vs. toluene/methanol, and (3) reducing agent: ascorbic acid vs. tin(II) 2-ethylexanoate. Samples were collected for GPC analysis after 5 hours and 24 hours of reaction. GPC does not provide an exact molar mass but rather a reference for the relative MW of the polymers. Based on this evaluation, the optimized ATRP conditions were determined to be 70 ℃, with toluene/methanol mixture as the solvent and tin(II) 2-ethylhexanoate as the reducing agent, reacting for 24 hours. This combination was assumed to ensure reliable ATRP polymerization efficiency while also facilitating the attainment of the desired MW for PMMA. GPC analysis of the ATRP reaction mixture on 21-mer peptoid(I) revealed no detectable peaks corresponding to block copolymers. However, NMR characterization confirmed the presence of PMMA peaks. Due to interference from solvent signals, the MW could not be accurately determined, and the yield of the resulting block copolymers was disappointingly low. This result highlights the limitation of the ATRP route for peptoid-PMMA synthesis under current conditions, particularly regarding low polymerization efficiency and product yield. Further optimization or alternative strategies were thus deemed necessary. 58 Figure 3.10 NMR analysis of 21-mer peptoid (I)-b-PMMA confirmed the successful polymerization Another concern was that TFA, used during the cleavage step, might react with the peptoid and hinder subsequent polymerization. However, this possibility was ruled out by 19F-NMR analysis, which showed no detectable fluorine signals associated with residual TFA. This indicates that TFA was effectively removed and does not interfere with the downstream polymerization process. 3.4.2 RAFT and amidation route Given the limited yield and purification difficulties in the ATRP pathway, a second approach involving RAFT polymerization followed by amidation was investigated. In the initial polymerization step, the molar ratio of MMA was adjusted from 40 eq to 45 eq to achieve a target PMMA MW of approximately 3000. Due to slight deviations from theoretical conversion, a higher monomer feed was required to reach the desired MW. 1H NMR analysis (Figure 3.11) of the resulting polymers synthesized with 40 eq and 45 eq of MMA revealed that the integral ratio of PMMA peaks to the CTA was approximately 20:1 and 30:1, respectively. This correlation suggests that the obtained polymers had molecular weights of around 2000 and 3000, respectively. 59 Figure 3.11 NMR analysis of PMMA synthesized via RAFT polymerization indicated m≈30 (90.17/3≈30) for 45 eq of MMA added Based on these findings, the polymer batch with an MW of 3000 was selected for subsequent amidation. PMMA and peptoid were reacted in a 1:1 molar ratio, and the reaction mixture analyzed using normal-phase TLC. The absence of a distinct PMMA spot indicated successful amidation. However, both the peptoid and the resulting 21- mer peptoid(II)-b-PMMA exhibited a retention factor (Rf) of 0, suggesting that these two fractions were not separable via conventional column chromatography. To address this challenge, C18 reversed-phase TLC (RP-TLC) was attempted to identify a suitable separation profile for HPLC purification. Various eluents, including mixtures of acetonitrile/water and acetonitrile/THF, were tested, but none provided effective resolution. Despite the challenges in purification, the RAFT-amidation route offered improved control over PMMA molecular weight and avoided the early termination issues observed in ATRP. Alternative separation strategies and further optimization are necessary to achieve efficient fractionation of 21-mer peptoid(II)-b-PMMA. 60 Potential approaches include exploring different eluent systems, increasing the amount of PMMA used in the amidation reaction, and altering the reaction sequence by performing amidation first, followed by RAFT polymerization. 3.5 Conclusion In this study, we systematically designed and synthesized sequence-defined peptoid- based block copolymers tailored for directed self-assembly applications. The peptoid segments were engineered with alternating monomers of differing polarity to balance surface energy, aligning with established principles in block copolymer design. Incorporation of terminal spacers were designed to further minimize inter-block interference and enhanced polymerization compatibility. Two synthetic strategies were developed to get peptoid-PMMA block copolymers: (1) the ATRP grafting-from method and (2) RAFT polymerization followed by post- polymerization amidation. Initial efforts using cleaved peptoid macroinitiators for ATRP suffered from low efficiency, slow kinetics, and material loss due to multi-step purification. To circumvent this process, a bromoisobutyrate-functionalized amine was introduced as the final submonomer during on-resin synthesis, effectively minimizing purification steps. Systematic optimization of ATRP parameters using a small- molecule surrogate enabled the identification of conditions conducive to reliable PMMA growth, although the block copolymer yield remained modest and separation remained challenging. In parallel, the RAFT approach offered relatively controlled polymerization and facilitated MW tuning of PMMA. Amidation between NHS-functionalized PMMA and primary amine-terminated peptoids proceeded smoothly, with NMR and TLC analyses confirming successful coupling. However, difficulties in post-reaction 61 purification—stemming from the similar polarities of the peptoid and resulting block copolymer—highlighted the need for alternative separation strategies, such as reversed-phase HPLC. Collectively, this work establishes a modular and adaptable synthetic framework for constructing peptoid-based block copolymers with tunable architectures. While both ATRP and RAFT-based routes show promise, further refinements in post- polymerization processing and analytical separation will be crucial to unlock their full potential in nanoscale self-assembly applications. 62 REFERENCES [1] Ji, S. X.; Wan, L.; Liu, C. C.; Nealey, P. F. Directed Self-Assembly of Block Copolymers on Chemical Patterns: A Platform for Nanofabrication. Prog. Polym. Sci. 2016, 54-55, 76-127. [2] Liu, C. 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A systematic study varying film thickness and development conditions—especially more refined concentrations of diluted TMAH—would help clarify this behavior. Although identifying a universal developer for all peptoid-based resists may be unrealistic, eliminating non-viable combinations of development time and developer strength can provide valuable guidelines for future formulation. Furthermore, this work relied solely on DUVL. To advance toward practical implementation in high-resolution applications, it is essential to investigate performance under EUVL and EBL. EBL may serve as a useful intermediate step to bridge current DUV-based results with EUV requirements. Additionally, although the CuAAC reaction between the synthesized non-ionic PAG and the peptoid backbone has succeeded, challenges remain in both purification and structural characterization. The lithographic performance of the clicked product also remains untested. Importantly, metal-free or low-metal-content photoresists are preferred for EUV lithography due to contamination concerns. However, copper catalysts are typically required for CuAAc reactions. Conventional purification using neutral alumina column proved incompatible with peptoids, and even multiple rounds of DMF wash resulted in significant material loss. Therefore, alternative purification 65 strategies are necessary. Dialysis may offer a more suitable approach, especially when paired with organic solvents incompatible with most liquid-phase column chromatography. Given the size difference between peptoids and copper salts, dialysis —based on molecular weight exclusion—could provide a more effective, non- destructive purification method. 4.2 Polypeptoid-based block copolymers for directed self-assembly lithography In Chapter 3, ATRP conditions were successfully optimized using a small-molecule initiator. However, polymerization from peptoid-based macroinitiators—either a BIBB-functionalized 20-mer or a 21-mer containing an ester linkage—was not as satisfying. To improve outcomes, a broader range of polymerization conditions should be explored beyond standard literature values, including varied temperatures and reagent stoichiometries (catalyst, ligand, and reducing agent). In addition, it may be necessary to reassess the integrity of the 21-mer peptoid macroinitiator itself. The final coupling step was carried out manually using resin that had been stored in fridge for several months, and LC-MS failed to confirm a molecular weight above 3000 Da. As a result, the success of the 21-mer synthesis was not thoroughly verified. It is possible that this particular amine coupling step was inefficient at room temperature. To address this, trials at elevated temperatures are currently underway, and new batches of the same peptoid sequence are being synthesized to ensure reproducibility. Once this issue is resolved, ATRP conditions can be re-evaluated. However, successful synthesis alone is insufficient—accurate characterization of the resulting block copolymer is critical. NMR spectroscopy, though widely used, has limitations in determining molecular weight. GPC, while useful for assessing relative distribution, lacks absolute precision for novel 66 architecture such as peptoid-b-PMMA systems. Maldi-Tof mass spectrometry could be a promising alternative, although suitable matrix and salt combinations are still under investigation. In the RAFT approach, while molecular weight control was improved, purification presented significant challenges. HPLC analysis yielded multiple peaks, but none were confirmed as the target product by NMR after freeze-drying. The limited solvent compatibility of HPLC may have contributed to these issues. As proposed in Section 4.1, dialysis may also offer a viable purification strategy for RAFT-amidation- synthesized block copolymers. 4.3 Conclusion In future work, we will address several key challenges to advance peptoid resist materials and peptoid-b-PMMA block copolymers toward practical lithographic applications. For oligopeptoid photoresists, we plan to conduct systematic thickness- dependent studies under EUV and e-beam exposure to map the tone-switch threshold and optimize pattern fidelity. We will also develop gentle, non-destructive purification methods (e.g., dialysis) to enable click-modified peptoids free of metal contaminants and then evaluate their lithographic performance. For block copolymers, we will expand our polymerization condition screens, varying temperature, catalyst/ligand ratios, and solvent systems, and explore alternative characterization tools (MALDI- ToF MS, high-resolution GPC techniques) alongside new separation strategies (reversed-phase HPLC, preparative GPC) to overcome purification bottlenecks. Together, these future efforts will provide the mechanistic insights and scalable processes required to deploy sequence-defined peptoid materials in next-generation, high-resolution lithography.