EFFECT OF HYDRATION ON THE MECHANICAL PROPERTIES OF A PVA DUAL-CROSSLINKED HYDROGEL A Thesis Presented to the Faculty of the Graduate School of Cornell University In Partial Fulfillment of the Requirements for the Degree of Master of Science by Fan Cui August 2021 © 2021 Fan Cui ABSTRACT The effect of drying on the constitutive behavior of a dual cross-linked poly(vinyl alcohol) (PVA) hydrogel is studied. This gel contains about 90% water when fully hydrated. The mass-volume relationship of the gel is measured using a microbalance with a density kit. Our results show that as the gel dries the volume is linearly proportional to the mass. The impact of drying on the gel’s mechanical properties is measured in uniaxial tension tests, which include loading-unloading tests at three different constant stretch rates, a complex loading history test and a stress-relaxation test. Data from specimens with different hydration levels can be described by a constitutive model of the gel. The results show that the model parameters are strongly dependent on hydration level and that as the gels dry, the gels become much stiffer than in the fully hydrated state. Fracture tests, including constant rate loading test and creep test, are also done for this hydrogel at different hydration levels. The results show that the breaking stress is much larger as the gels dry. Furthermore, experimental and numerical studies are done on the effect of compression in torsion-rheometry tests. The results show the compression will make us overestimate the dynamic modulus and give a shift factor for different compression. BIOGRAPHICAL SKETCH Fan Cui was born in Dalian, a coastal city in Northeastern China. In 2014, after graduating from Dalian Yuming High School, he was admitted to Tsinghua University to pursue a bachelor's degree in Engineering Mechanics at the School of Aerospace Engineering and graduated in 2018. In 2019, he began his Master of Science program in Sibley School of Mechanical and Aerospace Engineering at Cornell University. His study focuses on Solid Mechanics and Materials. iii To my families iv ACKNOWLEDGMENTS This work would not have been possible without the help of many people. First, I would like to thank my advisor, Prof. Alan Zehnder. He is the most phenomenal adviser that I have ever met. During my M.S. program in Cornell University, I got a lot of valuable guidance and support from him. Whenever I met some trouble in my research or in my course, he was always ready to help me. As an international student, my expression in English is not always as good as native speakers. When I worked on my paper and thesis, he helped me a lot on the language. I also remember that when we had a video meeting, he always encouraged me to express my opinions. He is also very nice in person and always treats me with kindness. I would also give my thanks to Prof. Herbert Hui for serving as my special committee members. We worked in the same group on the hydrogel project. We had a lot of inspiring discussions on this project. He suggested me a lot in the area of computational solid mechanics. He always works with energy and passion, which inspire me a lot. Then I would like to thank people who help me with my research, Mincong Liu, Jingyi Guo and Jikun Wang. Mincong and Jingyi did most of the previous work and they helped me start my research. Jikun is my co-worker and we always discussed together when we met any problem. Finally, I’d like to express my special gratitude to my parents. Their unconditional support is the best thing I could have ever had. v TABLE OF CONTENTS BIOGRAPHICAL SKETCH ························································ iii DEDICATION ········································································ iv ACKNOWLEDGEMENTS ·························································· v TABLE OF CONTENTS ···························································· vi 1 INTRODUCTION 1 2 EXPERIMENTAL SETUP 6 2.1 Introduction ······································································· 6 2.2 Material Preparation ····························································· 6 2.3 Tensile Tester ···································································· 10 3 THE EFFECT OF HYDRATION ON THE CONSTITUTIVE RESPONSE OF THE MATERIAL 15 3.1 Introduction ······································································ 15 3.2 Experiment Overview ··························································· 15 3.2.1 Mass and Volume Measurement ········································ 15 3.2.2 Uniaxial Tests ······························································ 18 3.3 Results ············································································ 19 3.3.1 Mass-Volume Relationship ·············································· 19 3.3.2 Uniaxial Tests Results ···················································· 20 3.4 Data Analysis ···································································· 22 3.4.1 Review of the Constitutive Model ······································ 22 3.4.2 Determination of Material Parameters ·································· 25 3.5 Discussion ········································································ 32 3.5.1 Effect of Dehydration ····················································· 32 3.5.2 Limitation of the Model ·················································· 35 3.6 Conclusion ······································································· 36 4 STUDY ON THE EFFECT OF HYDRATION: FRACTURE TESTS 38 4.1 Introduction ······································································ 38 4.2 Experiment ······································································· 38 4.3 Results ············································································ 41 4.3.1 Constant Rate Loading Fracture Test ··································· 41 4.3.2 Creep Tests ································································· 42 4.4 Discussion ········································································ 44 4.5 Conclusion ······································································· 48 5 NUMERICAL AND EXPERIMENTAL STUDY ON THE EFFECT OF COMPRESSION IN THE RHEOLOGY TEST 50 5.1 Introduction ······································································ 50 5.2 Finite Element Analysis ························································ 50 5.2.1 Methodology ······························································· 50 vi 5.2.2 FEM Calculation ·························································· 51 5.3 Experiment ······································································· 54 5.3.1 Experiment setup ·························································· 54 5.3.2 Torsion Rheometry Experiments ········································ 55 5.4 Results ············································································ 55 5.4.1 FEM Results ······························································· 55 5.4.2 Experimental Results ····················································· 59 5.5 Discussion ········································································ 60 5.5.1 FEA Calculation ··························································· 60 5.5.2 Experiments ································································ 63 5.6 Conclusion ······································································· 66 A APPENDIX 68 A.1 Results of Recovery Tests ······················································ 68 A.2 Long-time Stress in Relaxation Test ·········································· 69 A.3 Feedback Load Control ························································· 70 A.4 UMAT for PVA Model ························································· 72 vii CHAPTER 1 INTRODUCTION A hydrogel is essentially a network of polymer chains swollen in water. With desirable properties, such as high compliance, low friction and good compatibility with biological tissues, hydrogels are widely used in many areas, especially in biomedical engineering. People used hydrogels as cell scaffolds in tissue engineering [1][2], as vehicles for drug delivery [3] and as artificial cartilage [4]. In most of applications, good load-carrying capabilities, such as high stretchability, high toughness, and degree of self-healing, are required. Conventional hydrogels, usually single crosslinked, may not meet the requirements in use. In the last decades, a wide range of hydrogels have been developed [5][6][7][8][9][10][11][12][13][14][15][16][17] with intriguing properties such as the ability to self-heal, to undergo extremely large deformations and to show elastic or viscoelastic behaviors. One of the methods to enhance the toughness of hydrogel is to build highly stretchable polymer network by introducing a non-organic component to the network. Haraguchi et al. [18] developed a nanocomposite hydrogel by polymer intercalating into disk-shaped nano-clay sheets. This gel exhibited high structural homogeneity, superior elongation with near-complete recovery. Another idea used by many researchers is introducing a second network as a sacrificial network. One example is the double-network (DN) hydrogel developed by Gong et al.[19]. In this DN gel, the gel contains two types of network. The highly cross-linked first network 1 has a relatively high Young’s modulus but is rather brittle. The loosely cross-linked second network is highly extensible and prevents the formation of macroscopic cracks. The toughness of this hydrogel can match that of synthetic rubber (approximately 10,000 𝐽/𝑚2). However, this gel cannot fully recover to its original state after damage since the first sacrificial network is chemically cross-linked and cannot reattach after breaking [20]. Nevertheless, these DN gels still have good fatigue resistance to crack propagation [21]. Several groups of researchers also have synthesized highly stretchable and tough hydrogels by introducing non-covalent (physical) transient bonds as a sacrificial network [8][13][15][16][22][23]. These physically cross-linked networks are reversibly broken during loading, but they can reform and recover to their initial state after unloading and resting. For example, J. Sun et al. [8] synthesized tough hydrogels by mixing ionically crosslinked alginate and covalently crosslinked polyacrylamide. The covalent crosslinks preserve the memory of the initial state, allowing the material to recover upon removal of the load. The ionic crosslinks unzip, causing internal hysteresis, dissipating energy, but they heal by re-zipping. The resulting gel can be stretched 20 times their initial length, and have a fracture energy of about 9,000 𝐽/𝑚2, despite its high water content of about 90%. T. Sun et al.[12] reported the synthesis of a tough polyampholytes (PA) hydrogel which has a fracture energy of about 4,000 𝐽/𝑚2 with only ionic bonds. This PA gel has a phase-separated structure composed of soft and stiff phases, with a structure length of 100 nm [24][25][26][27]. The ionic bonds have a wide distribution of strength, and it can be divided into two types: strong bonds and weak bonds. These bonds serve as sacrificial 2 networks and enhance the fatigue [28] , fracture resistance and self-healing behavior [29] of PA gels. Being comprised mostly of water, hydrogels are prone to drying, leading to shrinkage and to changes of mechanical properties. The effect of hydration on hydrogels including drying and shrinkage has been studied by several researchers [30][31][32][33][34][35][36][37][38][39]. Some researchers focused on the behavior of the hydrogel during the dehydration-rehydration cycle [30][31]. Lee et al.[30] reported the shape stability of PVA hydrogels during the drying-rewetting cycle. Thomas et al.[31] found that a poly(vinyl alcohol) and poly(vinyl pyrrolidone) (PVA/PVP) gel shrinks in a dehydration-rehydration cycle and that the instantaneous compressive modulus increases. The more water it loses during the dehydration, the more the gel shrinks, and the more the modulus increases. This result is broadly consistent with available data. For example, Lee et al.’s work on PVA hydrogel [32] and Truong et al.’s work on rec1-resilin gel [33] both reported that the stiffness of their gel decreases as the hydration level increases. Gao and Gu [34] developed a relationship between the water content and elastic modulus for hydrated porous materials, showing that the modulus decreases with increasing hydration. Smyth et al.[35] reported that the stiffness of hydrogel films becomes lower when soaking in water. Zhang et al.[36] reported that for solvent treated VM-3-10-1 hydrogel, the modulus decreases as the gel becomes hydrated until the water content reaches 75% and then changes little as it reaches full hydration. There are some exceptions, e.g., Li et al.[37] found that for a bacterial cellulose and polyvinyl alcohol (BC/PVA) hydrogel, the compressive modulus of samples with PVA content less than 20% 3 decreases compared to fully hydrated samples. The effect of hydration on the tensile strength of hydrogel films have been studied by Olivas et al.[38] and Pereira et al.[39]. They reported the tensile strength (breaking stress) of the film is lower when surface humidity is higher. Zhang et al.[36] reported that for the solvent treated VM-3- 10-1 hydrogel the strain to failure increases as the water content increases. While stiffness and tensile strength are important mechanical properties, they do not fully characterize the complex, time dependent behavior of viscoelastic gels. Thus, the overall goal of this study is to understand the rate-dependent, large deformation mechanical response of hydrogels at different hydration levels, with more focus on the experimental aspects. In this study, we focused on a specific type of hydrogel, the poly(vinyl alcohol) (PVA) dual-crosslinked hydrogel developed by Mayumi et al.[14]. Dual cross-linked means that the crosslinks are a mixture of physical (ionic) and chemical (covalent) bonds. The chemical crosslinks form a permanent network. The physical crosslinks form a temporary network which can break and reattach. About 10% of the cross-links are chemical with the balance physical bonds. For a fully hydrated gel, Long et al.[40] and Guo et al.[41] have established a constitutive model which accurately predicts its behavior in uniaxial tension [40][41] and rheology tests [42]. A numerical scheme developed by Guo et al.[43] allows the application of this constitutive model in finite element (FE) to simulate tests with more complicated geometry and loading history. The accuracy of this numerical application has been checked by comparing the simulation results with experimental results [43][44]. Liu at el.[45] demonstrated that the mechanical properties of this PVA hydrogel over a range of temperatures can also described by this constitutive model. Meacham at 4 el.[46] performed a preliminary study of the effect of hydration on the tensile response of this PVA hydrogel. Both the constitutive model and the numerical scheme provide effective tools to further study this material. This thesis is organized as follows. In Chapter 2, the details of the experimental methodology are provided, including hydrogel synthesis and experimental setup. In Chapter 3, we investigate the effects of drying on the volume and time dependent constitutive response of the PVA hydrogel. We find that the constitutive model used for the fully hydrated gel can be used to quantify our experimental results and that changes in the model parameters provide insight into the role of hydration on the chemical and physical bonds. This work has been accepted by Mechanics of Materials [47]. Basic study on how hydration levels influence the fracture response of the PVA hydrogel is contained in Chapter 4. There have been a lot of studies on the fracture of hydrogels[48][49][50][51][52][53][54][55], but few has focused on the effect of hydration. We compare the fracture response of fully hydrated hydrogels with that of drier hydrogels. However, more work is needed in the future study on this topic. In Chapter 5, we report some of the study on the rheology tests. We use both numerical and experimental method to study the effect of pre-compression in the rheology test. The shift parameters for different degree of compression are given. However, more experiments are needed to verify the FEA results. 5 CHAPTER 2 EXPERIMENTAL SETUP 2.1 Introduction In this work, we use experimental methods to study the mechanical properties of PVA dual-crosslinked hydrogel, especially on the dehydrated hydrogels. In this chapter, we will introduce the basic experimental setups of our experiments. These setups are the fundamentals for the studies presented in this thesis that most of the tests are done with them. 2.2 Material Preparation The synthesis process of this dual-crosslinked PVA hydrogel was first introduced by Mayumi et al. in [14]. Basically, it was synthesized by incorporating borate ions in a chemically crosslinked PVA gel. The detail of the synthesis process is explained in the following paragraphs. PVA Solution The first step of the synthesis process is making 16%wt PVA solution. It was made by dissolving PVA powder in distilled water at a high temperature (>90 ℃). The PVA powder used here was from Sigma-Aldrich (Mw 89,000-98,000, 98%+ hydrolyzed, 341584-500G). We used a water bath here to control the temperature. First, we added ice to the water bath to achieve a low temperature (<5 ℃). Then we put the container 6 in the water bath and added distilled water and PVA powder to the container with active stirring. The weight ratio of distilled water and PVA powder is 21:4 since we want a target of 16% wt PVA solution. The low temperature environment helps make the PVA powder distribute evenly in the water. Then we covered the lid of the container, heated the water bath to 90 ℃ and kept the temperature. After another 2 hours stirring, we could let the solution cool at the room temperature. The solution can be kept at room temperature for several weeks before we use it. Chemically Crosslinked Hydrogel Then the next step is to add chemical crosslinks. In this step, we mixed PVA solution and glutaraldehyde (GA) solution at pH 1.7. The target concentration of the PVA is 12%. The molar ratio of GA crosslinker to PVA monomer is 1:500. To make 40 g of such solution, we need 30 g of PVA 16% solution, 0.872 g of GA 2.5% solution, 0.8 mL of hydrochloric acid (HCl) (1 mol/L) and 8.328 g of distilled water. The GA 2.5% solution is always freshly made by diluting GA 25% solution (Sigma-Aldrich, Grade Ⅱ, G6357-10ML). We first added PVA 16% solution to the beaker and kept stirring. Then we added distilled water and GA 2.5% solution to the beaker. After 10 minutes, we added HCl to the solution and kept stirring for another 10 minutes to make the solution be mixed evenly. Then the solution was injected into a custom-built mold using a syringe. A schematic view of the mold is shown in Figure 2.1. It was made by acrylic plates spaced by silicone rubber with PET films between the rubber and acrylic plates. The PET film could prevent the chemically crosslinked gel from sticking to the plate. The solution was left sitting in the mold for at least 24 hours with a good seal. After 24 hours, the gel needed to be washed to neutral pH. We peeled the chemical gel 7 from the mold and place it into a container with distilled water. Water was changed regularly during a 24-hour period. Figure 2.1: Acrylic mold used for shaping chemical PVA gel. Physical Crosslinking After washing the chemically crosslinked gel, we soaked the gel in a freshly made Borax/NaCl solution to add the physical crosslinks and reduce the degree of swelling. The concentration of borax and NaCl in the solution was 1 mM/L and 90 mM/L respectively. Borax and NaCl used were from Sigma-Aldrich (Borax: Sodium tetraborate decahydrate, ACS reagent, ≥ 99.5%, S9640-500G; NaCl: Sodium chloride, puriss. pa., ≥ 99.5%, 71380-1 KG). In this step, the weight of the solution is 20 times the weight of the chemical gel to make the process consistent. The gel was soaked in the solution with a sealed container for at least three days to reach equilibrium. The dual-crosslinked PVA hydrogels could be stored in the solution for about 2 weeks. Specimen Preparation For tensile relaxation tests, the specimen we used was rectangular. The size of the test part was about 30 mm × 10 mm × 2 mm. The specimen was cut from the as-prepared dual-crosslinked hydrogel sheets (about 50 mm width) using a 60 mm × 10 mm rectangular cutter (see Figure 2.2). After cutting, we used a digital caliper to measure 8 the width of the specimen to make sure that the width was accurate. The thickness of the specimen was hard to accurately measure with a caliper since the material is too soft. So we built a measurement tool with a Newport translational stage and a GAERTNER modular microscope. The measurement tool is shown in Figure 2.3. We first aligned the center of the microscope crosshair with one edge of the specimen. The we moved the microscope with the translational stage until the crosshair center was aligned with the other edge of the specimen. Then the displacement was the thickness of the specimen. Figure 2.2: Specimen preparation for uniaxial tests. 9 Figure 2.3: Thickness measurement tool. 2.3 Tensile Tester For the uniaxial tests that we performed in this study, we used a custom-built tensile tester [55], as shown in Figure 2.4. In the following sections, we will give more details of the setup. Translational Motion The translational motion was provided by a Zaber X-LSM200A-E03 translational stage. The stage was mounted on a Newport optical stand and connected to the hydrogel specimen via a load cell, an aluminum rod and aluminum grips. And it was controlled by the laptop in the lab through Zaber Console Software. 10 Figure 2.4: Custom-built tensile tester. Gripping During the tests, the hydrogel samples were held by two aluminum grips. On each individual grip, the specimen was held by two parallel aluminum plates which were connected by the screws. On both plates, we glued sandpaper sheets to prevent the specimen from slipping. Figure 2.5 gives a close-up view of the sample with the grips. 11 Because the gel is soft and brittle, the screw should not be tightened too much. When the screw was being tightened, the sample would be squeezed out a bit and there would be a residual stress in the specimen. So before the test, we needed to stretch the sample a bit (about 1 mm) to cancel out the effect of residual stress. Figure 2.5: A close-up view of the specimen. Oil Container For a certain specimen, one set of uniaxial tests could cost about 2 hours. Because 90% of the hydrogel is water, the hydrogel sample was prone to dry in the air. So for most experiments, the hydrogel specimen was immersed in mineral oil to prevent drying. The custom-built oil container, as shown in Figure 2.4, has a removable front 12 door which is attached to the container using screws. Between the door and the body, we placed rubber foam to improve sealing. When we did the experiments, we held the sample first and then closed the door and filled the container with mineral oil. One thing should be noticed is that the oil exerts a buoyant force on the grips and this force will change during the loading or unloading. So calculation is needed to eliminate the systematic error. Data Collection In the uniaxial tests, the data we are interested in are the stress, the strain, and the time. In order to calculate the nominal stress, we needed to know the force and the cross- sectional area of the specimen. The force was measured by an Interface SMT 1-1.1 load cell (1.1 lbf capacity). The force signal we obtained from the load cell was passed to a CALEX 163MK signal conditioner to be amplified and filtered. Then it was sent to a Keithley Model 2701 data logger. The signal we obtained is in voltage unit, so we needed to convert it into force. We hung dead weights (from 0 g to 20 g, which is consistent with the applied load range in the tests) on the grips and recorded the corresponding voltage. We could perform a linear fitting on the weight and the voltage. The slope was obtained as the conversion factor (unit: N/V). The force can be calculated by multiplying the voltage by the conversion factor. To calculate the strain, we needed to measure the displacement, using an OMEGA LD 620 LVDT. The signal of the LVDT was passed directly to the data logger. And the conversion factor of the LVDT was provided as 20 mm/V. We could also obtain the factor using the same method as the force measurement. The Keithley data logger can record data at a maximum speed of 25 data pairs per second when sampling the data at two channels. 13 In our experiments, we usually recorded the data every 0.1 second. We used a Keithley Kickstart Software to control the data logger on laptop. Figure 2.6 shows the connection of the load cell, LVDT and data logger. Figure 2.6: Connection of the data collection devices. 14 CHAPTER 3 THE EFFECT OF HYDRATION ON THE CONSTITUTIVE RESPONSE OF THE MATERIAL 3.1 Introduction For hydrogels with transient physical crosslinks, hydration can have significant effects on the mechanical response. Varying the hydration level changes the breaking and reattaching rates of the physical crosslinks, which is equivalent to varying the loading rates. Understanding the effects of hydration on the mechanical response will facilitate the practical application of such materials under different environments. The effect of hydration on hydrogels including drying and shrinkage has been studied by several researchers [30][31][32][33][34][35][36][37][38][39]. However, these studies do not fully characterize the complex, time dependent behavior of viscoelastic gels. Based on the constitutive model developed by Guo et al.[41], the material parameters at different hydration levels can be obtained by fitting the model prediction to the experimental results. Analyzing those material parameters provides quantitative understanding of the hydration effects and the inherent relation between the material response during uniaxial tension tests. 3.2 Experiment Overview 3.2.1 Mass and Volume Measurement 15 The hydration levels of the hydrogels were characterized by the amount of mass loss during drying. In this section, we want to find out how much the gel shrank as it dehydrated. So we measured what we called “mass-volume relationship” for the PVA dual-crosslinked hydrogel at different hydration levels. In other words, we measured the volume percentage (the volume of the sample after drying divided by the initial volume of the sample) for a given mass percentage (the mass of the sample after drying divided by the initial mass of the sample). This “mass-volume relationship” will also help us calculate the nominal stress for the tests done using drying gels. More details can be found in section 3.2.2. The following paragraphs will explain the details of the measuring. We cut the fully hydrated hydrogel sheet into many different 10 𝑚𝑚 × 10 𝑚𝑚 samples. For each sample, the mass and volume of were measured initially when it was fully hydrated. We then measured its mass every 5-10 minutes until it reached 95% of the initial mass. And then we measured its volume. Then we used new samples to repeat this procedure at the 90%, 85%, 80%, 75%, 70%, 65% and 60% of their initial mass. The mass was measured by a Mettler Toledo AG285 microbalance with an accuracy of 0.01 mg. The volume was measured by weighing the sample in air and in mineral oil using a density determination kit (DDK) on the microbalance. A schematic of the DDK is shown in Figure 3.1. The red parts are connected to the microbalance plate so that we can measure the mass of the sample on the plate or in the basket. The black parts hold up the beaker and are connected to the base of the balance, not to the balance plate itself. 16 Figure 3.1: Schematics of the density determination kit. First, we measured the weight of the gel 𝑊𝑎 on the plate in air. The mass of the sample in oil, 𝑊𝑜, was measured by placing it on the basket which was immersed in oil. By Archimedes principle, the buoyancy equals the volume of the sample (𝑉𝑠𝑎𝑚𝑝𝑙𝑒) multiplied by the density of the oil, 𝜌𝑜𝑖𝑙, times the gravitational acceleration, 𝑔. The buoyancy is 𝐹𝑏 = 𝑊𝑎 − 𝑊𝑜 (3.1) From 𝑊𝑎 − 𝑊𝑜 = 𝜌𝑜𝑖𝑙𝑔𝑉𝑠𝑎𝑚𝑝𝑙𝑒 (3.2) We obtain 𝑊𝑎 − 𝑊𝑜 𝑉𝑠𝑎𝑚𝑝𝑙𝑒 = (3.3) 𝜌𝑜𝑖𝑙𝑔 17 The density of the oil was measured by using a pipette to inject 1 mL of oil into a container on the microbalance. The reported density value is the average of three measurements. 3.2.2 Uniaxial Tests We performed uniaxial tests on the hydrogel specimens at different loading histories and different hydration levels. The tests were performed with a custom-built tensile tester. All the tests were done in oil to prevent the specimen from further drying. The details of the setup and the geometry of the specimen can be found in Chapter 2. At each hydration level (100, 90, 80, 70 and 60%), six tests were performed. Tests were performed sequentially using the same sample for consistency. Between each test, the sample was allowed to relax for about 12 minutes to fully recover to its initial state. We carried out three different types of tests. For the fully hydrated gels (100% of mass), 90% and 80% mass gels, we first carried out cyclic tests where the sample was loaded to a stretch of 𝜆 = 1.3 at stretch rates of ?̇? = 0.003/𝑠, 0.01/𝑠, 0.03/𝑠 and then unloaded to 𝜆 = 1 at the same rate. Second, we carried out a complex loading history in which the sample was loaded to a stretch of 𝜆 = 1.15 at a rate of ?̇? = 0.003/𝑠, held for 1 minute and then loaded to 𝜆 = 1.3 at ?̇? = 0.03/𝑠, held for another 1 minute and then unloaded to 𝜆 = 1 at a rate of ?̇? = 0.01/𝑠. Then the sample was loaded to 𝜆 = 1.3 at ?̇? = 0.1/𝑠 and unloaded to 𝜆 = 1 at ?̇? = 0.001/𝑠. This test is followed by a tensile-relaxation test at a maximum stretch of 𝜆 = 1.3 with an initial stretch rate of ?̇? = 0.5/𝑠. For the 70% and 60% mass gels, the tensile relaxation test is performed 18 first; followed by the complex loading history test and loading-unloading tests at different stretch rates. Results are presented in terms of the nominal stress, 𝜎, i.e. applied force divided by the initial cross-sectional area of the sample. For the fully hydrated gel, the cross- sectional area was 2 𝑚𝑚 × 10 𝑚𝑚 . For the drying gels, we assume that the gel shrinks uniformly in all three dimensions, thus the cross-sectional area is calculated using 2 𝑚𝑚 × 10 𝑚𝑚 × (𝑉%)2/3, where 𝑉% is the volume percentage (volume after drying divided by initial volume at full hydration). The value of 𝑉% is found from the mass-volume relationship described below. 3.3 Results 3.3.1 Mass-Volume Relationship The results of mass-volume experiments are shown in Figure 3.2. The volume percentage (volume after drying divided by initial volume) decreases linearly with the mass percentage (mass after drying divided by initial mass). The data in Figure 3.2 can be fit using 𝑉% = 1.03𝑀% − 3.04%, where 𝑉% is the volume percentage and 𝑀% is the mass percentage. This equation allows us to calculate the undeformed cross- sectional area of the gel at different hydration levels as described above. 19 Figure 3.2: Mass-Volume relationship of PVA hydrogels during drying. 3.3.2 Uniaxial Tests Results Figures 3.3a-d show the stress-strain curves for PVA hydrogels at different hydration levels for the cyclic test at different loading-unloading rates. Figure 3.3e shows the stress-strain curves for PVA hydrogels at different hydration levels for the complex- loading-history loading test. Figure 3.3f shows the stress-time curves for PVA hydrogels at different hydration levels in tensile-relaxation tests. 20 Figure 3.3: a) Nominal stress vs. stretch at five hydration states. Loading- unloading at stretch rate of ?̇? = 0.003/𝑠. b) Nominal stress vs. stretch at five hydration states. Loading-unloading at stretch rate of ?̇? = 0.01/𝑠. c) Nominal stress vs. stretch at five hydration states. Loading-unloading at stretch rate of ?̇? = 0.03/𝑠. d) Nominal stress vs. stretch at five hydration states. Loading at stretch rate of ?̇? = 0.1/𝑠 and unloading at stretch rate of ?̇? = 0.001/𝑠 . e) Nominal stress vs. stretch at five hydration states. A complex loading history (see text for description). f) Nominal stress vs. time in log scale for five hydration states in relaxation tests. Samples are loaded at ?̇? = 0.5/𝑠 to a maximum stretch of 1.3. These figures show that for all stretch rates the stress is significantly higher as the gel dries. Figures 3.3a-e show that stress increases slowly at the initial stages of loading 21 for the 70 and 60% hydration levels. Except for this initial dip, the maximum nominal stresses of the drier gels are higher, and across all tests we see that the gel stiffens as it dehydrates. It appears that that gel samples with mass percentages less than or equal to 70% did not had sufficient time to recover after the previous experiment. Indeed, we observed that these gels did not fully recover to their initial state after unloading to a stretch 𝜆 = 1 after the tensile-relaxation test, which indicates that in the drier gels the network may undergo permanent change during the loading. For fully hydrated hydrogels and 70% mass hydration level hydrogels, we did a recovery test. In this test, we first loaded the sample to stretch 𝜆 = 1.3 at stretch rate ?̇? = 0.5/𝑠, then we held the sample at 𝜆 = 1.3 to perform a relaxation test. After 30 minutes of relaxation, we unloaded the sample to 𝜆 = 1 at rate ?̇? = 0.001/𝑠. Then the sample was held for 4 hours to recover. We found that the 100% hydrated gels recovered fully after 700 s. However, the 70% gel did not fully recover even after 4 hours. The results of the recovery test are given in the Appendix. 3.4 Data Analysis 3.4.1 Review of the Constitutive Model The constitutive model of this PVA dual-crosslinked hydrogel was first developed by Long et al. [40] and later modified by Guo et al. [41]. For fully hydrated PVA dual- crosslink hydrogel at room temperature, it has been shown that the constitutive model can accurately predict the stress vs. stretch behaviors of uniaxial tension tests. Here we briefly review the model. The key assumptions in this model are: 22 1. The elastic strands in the polymer network are connected by both chemical crosslinks and physical crosslinks. The chemical crosslinks behave as the permanent network during the deformation that they don’t break. The physical crosslinks can break and reform during the loading and show the viscoelastic behavior. 2. The total strain energy in the network is equal to the sum of the strain energy carried by each individual polymer chains. 3. Macroscopically, the hydrogel is assumed to be incompressible and isotropic. The chains between physical and chemical networks deform in the same way when they are subject to the same stress. Thus, the same strain energy model applies to both permanent and transient strands. The strain energy of the undamaged network, 𝑊0, is assumed to depend only on the first invariant of the right Cauchy-Green tensor, 𝐼1 = 𝑡𝑟[(𝑭 0→𝑡)𝑇𝑭0→𝑡. 4. The breaking and reforming of the physical crosslinks reaches a dynamic equilibrium state before the hydrogel is subject to any loading, which implies that the breaking and reforming rates are equal and independent of time. Also the breaking and reforming rates are independent of the strain history. This rate is denoted by ?̅?∞. 5. The stress in the strand that attaches to the physical crosslinks is instantaneously relaxed when the crosslinks break. The strand does not carry any strain energy at this time. When the physical crosslinks reform at time 𝜏, the deformation of the 23 corresponding chain is governed by the deformation gradient tensor 𝑭𝜏→𝑡, where t is the current time. With all these assumptions, the nominal stress tensor P can be related to the deformation gradient tensor 𝑭𝜏→𝑡 by 𝑑𝑊 𝑷 = −𝑝(𝑭0→𝑡)−𝑇 0 + 2[𝜌 + 𝑛(𝑡)] | × 𝑭0→𝑡 + 𝑑𝐼1 𝐼1=𝐻(0,𝑡) 𝑡 𝑡 − 𝜏 𝑑𝑊0 2?̅?∞ ∫ 𝜙𝐵 ( ) | × 𝑭 𝜏→𝑡(𝑭0→𝜏)−𝑇𝑑𝜏 (3.4) 0 𝑡𝐵 𝑑𝐼1 𝐼1=𝐻(𝜏,𝑡) Where • 𝑝 is the Lagrange multiplier that enforces incompressibility. • 𝜌 is the molar fraction of the chemical crosslinks. • 𝑊0 is the strain energy. In this study, we assume that all chains are Gaussian. Then the energy is given by the neo-Hookean model: 𝜇 𝑊0 = (𝐼1 − 3) (3.5) 2 where 𝜇 is the small strain shear modulus of neo-Hookean model. • ?̅?∞ is the steady state reattachment rate of the physical chains, i.e., molar fraction of the physical chains reattached per unit time, hence ?̅?∞𝑑𝜏 is the number of newly reattached physical chains. • The integrand 1 𝑡 − 𝜏 𝑡 1−𝛼𝐵 (?̅?∞𝑑𝜏)𝜙𝐵 ( ) = ?̅?∞ [(1 + (𝛼𝐵 − 1) ) ] 𝑑𝜏 (3.6) 𝑡𝐵 𝑡𝐵 24 is the number of chains that healed between 𝜏 and 𝜏 + 𝑑𝜏 and survives until 𝑡, where 𝑡𝐵 is the characteristic time for breaking; 1 < 𝛼𝐵 < 2 is a material constant that specifies the rate of decay of 𝜙𝐵. • 𝑛(𝑡) is the molar fraction of physical bonds at 𝑡 = 0 and still attached at time 𝑡; it is given by 2−𝛼 0 𝐵𝑡 − 𝜏 𝑡𝐵 𝑡 1−𝛼𝐵 𝑛(𝑡) = ?̅?∞ ∫ 𝜙𝐵 ( ) 𝑑𝜏 = ?̅?∞ (1 + (𝛼𝐵 − 1) ) (3.7) −∞ 𝑡𝐵 2 − 𝛼𝐵 𝑡𝐵 For uniaxial case, the equation can be simplified to the following form: 1 𝑡 𝑡 − 𝜏 𝜆(𝑡) 𝜆(𝜏) 𝜎 = 𝜇(𝜌 + 𝑛(𝑡)) [𝜆(𝑡) − ] + 𝜇?̅? × ∫ 𝜙 ( ) [ − ] 𝑑𝜏 (3.8) 𝜆2(𝑡) ∞ 𝐵 2 20 𝑡𝐵 𝜆 (𝜏) 𝜆 (𝑡) where 𝜎 is the nominal stress and 𝜆 is the stretch. In this model, the constitutive relationship is completely specified by four independent material parameters: 𝜇𝜌, 𝜇?̅?∞, 𝛼𝐵 and 𝑡𝐵. For physical understanding, : 𝜇𝜌 corresponds to the shear modulus of the network crosslinked only by the chemical crosslinks. 𝜇?̅?∞ can be roughly thought of as a parameter measuring how stresses increase with the number of reattached physical chains per unit time. 1 < 𝛼𝐵 < 2 controls the average survival time of a newly attached transient bond and 𝑡𝐵 is the characteristic time for breaking. 3.4.2 Determination of Material Parameters In our previous work, we determined the four material parameters mainly using the stress relaxation test parameters [41]. We then used these parameters and equation (2c) to predict the stress-stretch curve for cyclic test. These predicted stress strain curves are then compared with experiments and manually adjusted to provide a good overall 25 fit. Here we accelerated the fitting process using a machine learning algorithm (MLA) to determine these material parameters. Details of this method can be found in our recent paper [56] and a brief summary of the method is given below. Based on our constitutive model [41], for any fixed strain history, we can calculate the stress history for different sets of parameters. If we randomly pick several points from our parameter space and calculate the stress history and then put them together, we can get a stress matrix and apply singular value decomposition on it to get the basis and principal components of each stress history. Then we use the principal components of all those stress histories to train a Gaussian process. After training, under the same strain history, this Gaussian process can make predictions about the principal components of the stress history of any parameters it has not seen. In this specific problem, we can train 1000 points in the parameter space with 6 different strain history which corresponds to the six uniaxial experiments we have performed. And finally it will go through 1 million points in the parameter space to find the best fitting results. The workflow of this method is shown in Figure 3.4. 26 Figure 3.4: Workflow of Gaussian Process to identify constitutive model. (a) 1000 stress history curves calculated directly from the constitutive model are decomposed into basis and projections on this basis (i.e. principal components) using SVD; (b) the principal components of the 1000 parameter sets are taken as training set. After training, the GP can make predictions about the principal components of any parameter set not in the training set; (c) with the predicted principal components, the stress history of any parameter set can be predicted by applying SVD inverse transform to the predicted principal component without calculating the constitutive model; (d) the best parameters for the experimental data can be obtained by comparing the experimental stress history with the stress histories calculated for a large number of parameter sets. We use all the six experiments to fit the data of 100%, 90%, 80% mass hydration levels. We use only the first 200 seconds of the relaxation tests to fit the data for the 70% and 60% mass hydration level hydrogels since the initial dip in stress that occurs in the cyclic loading tests cannot be fit by the model. The parameters obtained using our MLA are shown in Table 3.1. 27 𝝁?̅?∞𝒕𝑩 Hydration 𝝁𝝆(𝒌𝑷𝒂) 𝜶𝑩 𝒕𝑩(𝒔) 𝝁?̅?∞(𝒌𝑷𝒂/𝒔) (𝒌𝑷𝒂) 𝟐 − 𝜶𝑩 100% mass 2.347 1.634 0.4618 19.91 25.15 90% mass 2.567 1.633 0.4335 26.72 31.53 80% mass 2.640 1.664 0.4250 31.62 40.05 70% mass 2.994 1.674 0.3383 48.76 50.62 60% mass 3.439 1.687 0.2338 101.2 75.55 Table 3.1: Data fitting results for PVA hydrogels at different hydration levels. Comparisons of model and experiments are shown in Figures 3.5-3.9. Figures 3.5-3.7 show that there is excellent agreement between experiments with different loading histories and constitutive model as long as drying is not so severe that permanent deformation is experienced by the samples. For the 60% and 70% hydrated gels, our model fails to predict the cyclic tests and the complex loading test. As shown in section 3.3.2, for samples at 70% and 60% mass, the stress increases slowly at the initial part of loading for the loading-unloading tests. This is likely due to permanent deformation remaining after the relaxation test. For these samples, our constitutive model does not work well. Hence, we use only the first 200 seconds of relaxation test to compare with the model (recall that the relaxation test was performed on a virgin sample at 70% and 60% mass hydration level). 28 Figure 3.5: Comparison between model and experiments for fully hydrated (100% mass) PVA hydrogel. Nominal Stress vs. Stretch for (a) Loading-unloading to stretch 𝜆 = 1.3 at stretch rate 0.003/s. (b) Loading-unloading to stretch 𝜆 = 1.3 at stretch rate 0.01/s. (c) Loading-unloading to stretch 𝜆 = 1.3 at stretch rate 0.03/s. (d) Loading to stretch 𝜆 = 1.3 at stretch rate 0.1/s and unloading at stretch rate 0.001/s. (e) A complex loading history which was mentioned above. (f) Nominal Stress vs. Time for loading at stretch rate 0.5/s to a stretch of 1.3 and then holding as the stress relaxes. 29 Figure 3.6: Comparison between model and experiments for 90% mass PVA hydrogel. Nominal Stress vs. Stretch for (a) Loading-unloading to stretch 𝜆 = 1.3 at stretch rate 0.003/s. (b) Loading-unloading to stretch 𝜆 = 1.3 at stretch rate 0.01/s. (c) Loading-unloading to stretch 𝜆 = 1.3 at stretch rate 0.03/s. (d) Loading to stretch 𝜆 = 1.3 at stretch rate 0.1/s and unloading at stretch rate 0.001/s. (e) A complex loading history which was mentioned above. (f) Nominal Stress vs. Time for loading at stretch rate 0.5/s to a stretch of 1.3 and then holding as the stress relaxes. 30 Figure 3.7: Comparison between model and experiments for 80% mass PVA hydrogel. Nominal Stress vs. Stretch for (a) Loading-unloading to stretch 𝜆 = 1.3 at stretch rate 0.003/s. (b) Loading-unloading to stretch 𝜆 = 1.3 at stretch rate 0.01/s. (c) Loading-unloading to stretch 𝜆 = 1.3 at stretch rate 0.03/s. (d) Loading to stretch 𝜆 = 1.3 at stretch rate 0.1/s and unloading at stretch rate 0.001/s. (e) A complex loading history which was mentioned above. (f) Nominal Stress vs. Time for loading at stretch rate 0.5/s to a stretch of 1.3 and then holding as the stress relaxes. 31 Figure 3.8: Comparison between model and experiments for 70% mass PVA hydrogel. (a) Nominal Stress vs. Stretch for loading at stretch rate 0.5/s to a stretch of 1.3 and then holding as the stress relaxes. (b) Nominal Stress vs. Time for loading at stretch rate 0.5/s to a stretch of 1.3 and then holding as the stress relaxes. Figure 3.9: Comparison between model and experiments for 60% mass PVA hydrogel. (a) Nominal Stress vs. Stretch for loading at stretch rate 0.5/s to a stretch of 1.3 and then holding as the stress relaxes. (b) Nominal Stress vs. Time for loading at stretch rate 0.5/s to a stretch of 1.3 and then holding as the stress relaxes. 3.5 Discussion 3.5.1 Effect of Dehydration Volume Change In section 3.3.1 and Figure 3.2, we showed that the volume percentage (volume after drying divided by initial volume) decreases linearly with the mass percentage (mass 32 after drying divided by initial mass). The relationship can be described by equation 𝑉% = 1.03𝑀% − 3.04%, where 𝑉% is the volume percentage and 𝑀% is the mass percentage. The equation can also be written as, 𝑉𝐷 𝑀𝐷 = 1.03 × − 0.0304 (3.9) 𝑉𝐼 𝑀𝐼 where 𝑉𝐼 is the volume after drying, 𝑀𝐷 is the initial volume, 𝑀𝐼 is the mass after drying and 𝑉𝐷 is the initial mass. Rounding the above, equation can be written as 𝑉𝐷 𝑀𝐷 − 1 = 1.03 × ( − 1) (3.10) 𝑉𝐼 𝑀𝐼 or 𝑀𝐼 𝑀𝐼 − 𝑀𝐷 = 1.03 × (3.11) 𝑉𝐼 𝑉𝐼 − 𝑉𝐷 The left side of the equation is the density of the initial sample which is fully hydrated. In our experiment, the measured density of the fully hydrated PVA hydrogel is 1.006 𝑔/𝑐𝑚3. So we can obtain that (𝑀𝐼 − 𝑀𝐷)/(𝑉 − 𝑉 ) = 0.977 𝑔/𝑐𝑚 3 𝐼 𝐷 . We know that 𝑀𝐼 − 𝑀𝐷 is the mass loss of water during drying. If we consider the water and polymer network as two separate parts, then (𝑀𝐼 − 𝑀𝐷)/(𝑉𝐼 − 𝑉𝐷) should be exactly the density of the water, which is 1 𝑔/𝑐𝑚3. Therefore, the results show that while the volume loss of the PVA gel during drying is mainly caused by water loss, additional shrinkage occurs due to other mechanisms. Mechanical Properties According to the constitutive model, at long time (when the physical network does not carry any load), the behavior of the nominal stress 𝜎 ≡ 𝜎∞ in a relaxation test of stretch 𝜆0 is 33 1 𝜎∞ = 𝜇𝜌 (𝜆0 − (2) 3.12) 𝜆0 Thus, the parameter 𝜇𝜌 is the equilibrium modulus which is governed by the permanent (chemical) network. The initial slope of the stress versus time curve in a tensile relaxation test is 𝜎 𝜇?̅?∞𝑡𝐵 lim = 3?̇? (𝜇𝜌 + ) (3.13) 𝑡→0 𝑡 2 − 𝛼𝐵 The parameter ?̅?∞𝑡𝐵/(2 − 𝛼𝐵) represents the molar fraction of connected physical chains and hence 𝜇?̅?∞𝑡𝐵/(2 − 𝛼𝐵) can be interpreted as the instantaneous modulus associated with the physical (transient) network. Figure 3.10 shows the change of both 𝜇𝜌 and 𝜇?̅?∞𝑡𝐵/(2 − 𝛼𝐵) with respect to hydration level. Figure 3.10: The change of 𝜇𝜌 and 𝜇?̅?∞𝑡𝐵/(2 − 𝛼𝐵) with respect to the hydration level. From Table 1 or Figure 3.10, 𝜇𝜌 increases by about 47% when the PVA gel dries from 100% to 60% mass. This means the chemical network is stiffer and carries more 34 load when the gel dries. Table 1 shows that 𝛼𝐵 changes little when the gel dehydrates while 𝑡𝐵 decreases and 𝜇?̅?∞ increases. This suggests physical bonds break and reattach faster when the gel loses water. From the last column in Table 1, and Figure 3.10, 𝜇?̅?∞𝑡𝐵/(2 − 𝛼𝐵), increases by a factor or three when the PVA gel dries from 100% to 60% mass. Thus, the short time modulus of the gel, which involves both the physical bonds and chemical network, increases strongly with drying. From Table 1 and Figure 3.10, we see that the drier PVA gels are stiffer and hat the water content has a much more significant influence on the physical crosslinks than the chemical crosslinks as evidenced by the far greater increase in 𝜇?̅?∞𝑡𝐵/(2 − 𝛼𝐵) relative to 𝜇𝜌. Physically, the loss of water will enhance the ion concentration inside the hydrogel, reduce screening and making the ionic interaction more active and stronger. Hence, the hydration level should have a more significant influence on the physical interaction than the permanent chemical network. This is consistent with our experimental results. 3.5.2 Limitations of the Model For the 70% and 60% mass PVA dual-crosslinked hydrogels, our constitutive model cannot totally explain the experimental results. These gels do not fully recover to their initial state after the tensile-relaxation test, which indicates that the network may have suffered permanent change during the test. In the Appendix, we compare the results of the recovery test for fully hydrated hydrogels and 70% mass hydration level hydrogels. Our result shows that the 70% mass gels have a large residual stress after unloading to their initial length and that this residual stress persists even after the gel is 35 rested for several hours. Figure 3.3f shows that the nominal stress in tensile-relaxation test after 1000 second drops rapidly for the 70% and 60% mass gels and the stress eventually becomes smaller than the stress of gels at higher hydration levels (please see the zoom-in Figure for the long-time stresses for these cases in the Appendix). This result contradicts our model which predicts that at long times, physical bonds do not carry load in a relaxation test and the stress should plateau at 𝜇𝜌(𝜆 −20 − 𝜆0 ), where 𝜆0 is the imposed stretch. Since 𝜇𝜌 is the modulus associated with the chemical crosslinks, which increases as the gel dries (see Table 1), the plateau stress should be higher as the gels dry instead of lower. Likewise, the stress of 60% mass hydration level hydrogel did not reach a plateau within our time of observation. Recall that we fit the relaxation experiment using first 200 seconds of data and it fits well for the loading part and the start of the relaxation part. These results, i.e., the rapid drop in stress and the lower long-time stress for gels at 70% and 60% mass hydration level suggest some permanent change to the chemical network during deformation of the 60% and 70% mass gels. Thus, our constitutive model does not totally explain the last part of the relaxation test as well as the tension tests performed following the relaxation tests. This is a subject for future work. 3.6 Conclusion In this Chapter, we present experimental results on how drying changes the mechanical properties of a PVA dual-crosslinked hydrogel. We performed six experiments on this hydrogel with different strain histories under uniaxial stress state and use a new fitting method which is based on Gaussian Process Machine learning to 36 obtain the material parameters for our constitutive model. For gels that are moderately hydrated, our constitutive model is shown to be highly accurate and able to predict complex loading behavior. Our model shows both the physical and chemical network stiffens as the gel dries. However, drying stiffens the physical network much more than the chemical network. 37 CHAPTER 4 STUDY ON THE EFFECT OF HYDRATION: FRACTURE TESTS 4.1 Introduction To facilitate applications of hydrogels, their fracture behavior needs to be better understood. Understanding of the fracture mechanism of the material can provide insight into approaches to designing hydrogel systems with higher toughness. Furthermore, results on the fracture behavior of hydrogel at different hydration level can help us understand the change in hydrogel when dehydrating. There have been a lot of studies on the fracture of different kinds of hydrogels, such as studies on energy dissipating [48][49][50], and studies on the fatigue fracture [52][53][54]. In this study, we use a crack tip stress based model developed by Mincong [55] to study the fracture behavior of PVA dual-crosslinked hydrogel at different hydration levels. 4.2 Experiment Experiment Overview At each hydration level (100, 90, 80, 70, and 60% of initial mass), a constant-rate loading fracture test was performed with a specimen which had a crack. Figure 4.1 shows the sketch of the geometry of the specimen. The loading rate is the same, 0.003/s, for all hydration level. We stretched the sample until it broke. Stress history 38 and breaking time were recorded. Then we performed several creep fracture tests at different hydration level under different creep stress with the sample in same geometry. For fully hydrated hydrogels, the stress level was 2.5 kPa, 3 kPa, and 4 kPa. For hydrogels at 80% mass hydration level, the stress level was 2.5 kPa, 3kPa, 4kPa and 5 kPa. Experiment Setup The experiments were performed using the custom-built setup introduced in Chapter 2. For the constant rate loading tests, we still used the Zaber Console Software to control the translation stage to provide a stretch. And we used the Kickstart Software to control the data logger to record the force and displacement. But this open-loop control, the translation stage controls the motion of the top grip which stretches the specimen and thus induces force with the specimen, can not keep the force constant in a creep test. Then a closed-loop force control scheme is required for the creep test. To control the applied force in the creep test, we used a feedback load control, the PID control, through MATLAB code. For each discrete time step, the current force signal 𝑉𝑐𝑢𝑟𝑟𝑒𝑛𝑡 was read from the Keithley data logger into MATLAB. We compared this signal with the target force 𝑉𝑡𝑎𝑟𝑔𝑒𝑡 and calculated the difference 𝑉𝑑𝑖𝑓𝑓𝑒𝑟𝑒𝑛𝑐𝑒 = 𝑉𝑡𝑎𝑟𝑔𝑒𝑡 − 𝑉𝑐𝑢𝑟𝑟𝑒𝑛𝑡. Then the difference 𝑉𝑑𝑖𝑓𝑓𝑒𝑟𝑒𝑛𝑐𝑒 is incorporated in a PID algorithm to compute a velocity correction term. Then the velocity correction term was sent to Zaber translation stage to adjust the loading rate. More details about this feedback control will be given in Appendix. Specimen Preparation 39 Same as Section 2.2, the specimen was cut from a PVA sheet using the 60 𝑚𝑚 × 10 𝑚𝑚 cutter. Usually the test part was 30 𝑚𝑚 × 10 𝑚𝑚 and the thickness of the specimen was 2 mm. Since we were doing a crack test, a 3 mm crack was made on the edge of the specimen using a X-ACTO knife, as shown in Figure 4.1. Figure 4.1: Sketch of the geometry of a specimen for crack test. Recall that we did the crack test not only for the fully hydrated hydrogels, but also for drying gels. As the gel dried, it lost water and shrank. The way for preparing a specimen corresponding to its hydration level is shown below. 1. We cut a 10 mm width sample from the fully hydrated hydrogel sheet and weighted it. 2. Every 10-15 minutes, we weighted the sample until it reached the target weight, for example, 80% of its initial weight. 3. In section 3.3.1, we obtained the mass-volume relationship for the hydrogel. Then we calculated the volume percentage V% using equation 𝑉% = 1.03𝑀% − 3.04%. 40 Similar with the calculation of cross-sectional area, we assumed that the hydrogel sample shrank uniformly in all 3 directions. Then the width of the sample was calculated as 𝑑 = 10 𝑚𝑚 × (𝑉%)1/3. This was also verified by the measurement using a digital caliper. 4. We cut a 0.3d long crack on the edge of the specimen and then gripped the specimen to the setup. Same as the uniaxial tests, all experiments were performed in oil and the buoyancy was subtracted through calculation to eliminate the system error. 4.3 Results 4.3.1 Constant Rate Loading Fracture Test Figure 4.2 shows the stress vs. stretch curve for PVA dual-crosslinked hydrogels at different hydration levels. As the gel dried, the stress increased faster, which was consistent with results in section 3.3.2 that the hydrogel became stiffer as it dried. The breaking stress also increased as the gel lost water. However, the breaking stretch for the hydrogel at different hydration levels did not show any regular pattern. Since all loading rates were the same, the breaking time did not show any regular pattern, too. 41 Figure 4.2: Stress vs. stretch for hydrogels at different hydration levels in crack test. 4.3.2 Creep Tests The results for the constant stress tests of fully hydrated hydrogel and 80% mass hydration level hydrogel are shown in Figure 4.3 and 4.4. As creep occurs the stretch increases with time. This behavior is because the physical crosslinks break and reform during loading. When a physical crosslink breaks, the polymer chain that attaches to it is relaxed and it does not carry any stress. Due to this relaxation mechanism, the specimen stretches even while the nominal stress is held constant. For all the nominal stress levels and hydration levels tested in this study, the specimen eventually 42 fractured. The fracture time increases as the nominal stress decreases. Figure 4.3: Stretch vs. time under constant applied nominal stress, fully hydrated hydrogels. Figure 4.4: Stretch vs. time under constant applied nominal stress, 80% mass hydration level hydrogels. 43 4.4 Discussion From Figure 4.2, as the gels dry, they become stiffer and their breaking stress becomes higher. The breaking stress told us the proper stresses that we used in creep test. And it implied that under same applied nominal stress, the fully hydrated hydrogels would creep faster than the drying gels. The breaking time for fully hydrated hydrogel would also be shorter. Figure 4.5 and Figure 4.6 show the comparison between the fully hydrated hydrogel sample and 80% of initial mass hydrogel sample at the same applied nominal stress. It is consistent with our derivation. Figure 4.5: Comparison between fully hydrated hydrogel and 80% mass hydration level hydrogel in creep test with constant nominal stress 4 kPa. 44 Figure 4.6: Comparison between fully hydrated hydrogel and 80% mass hydration level hydrogel in creep test with constant nominal stress 3 kPa. Several works have been done on the relationship between the time to failure and the applied nominal stress in uniaxial creep test [50][51][55][57]. A thermally activated fracture process has been discovered. Under such condition, the time to failure is governed by the classic durability equation [58]: 𝑈 − 𝛾𝜎 𝑡𝑓 = 𝜏0 exp ( ) (4.1) 𝑘𝑇 where 𝑡 −13𝑓 is the time to failure, 𝜏0 ≈ 10 s is the characteristic oscillation time of atoms in a solid, 𝑈 is the activation energy of fracture, 𝛾 is a material parameter, characterizing the activation volume of bond rupture, 𝜎 is the applied stress, 𝑘 is the Boltzmann constant (1.38 × 10−23𝐽 ∙ 𝐾−1), and 𝑇 is the absolute temperature. Based on equation 4.1, replacing the applied stress 𝜎 by the crack tip stress value 𝐶𝐵 𝜎𝑐 = 𝑝 (4.2) √𝑟𝑐 45 Mincong gave the governing equation for a creep test with a crack in [55]: 𝛾 𝐶𝐵 𝑈 ln 𝑡𝑓 = − 𝑝 + + ln 𝜏 (4.3) 𝑘𝑇 √𝑟 𝑘𝑇 0 𝑐 where 𝐶𝐵 is the scale coefficient which was assumed to be constant, 𝛾 is the activation volume of fracture, 𝑟𝑐 is a distance used to compute the crack tip stresses, 𝛾/√𝑟𝑐 is a material parameter, and 𝑝 is the applied nominal stress. From equation 4.3, we can see that for a certain material, the log of time to failure will be linearly proportional to the applied far-field nominal stress. This linear relationship for fully hydrated hydrogel and 80% mass hydration level hydrogel is shown in Figure 4.7 and Figure 4.8. Figure 4.7: Time to failure vs. applied stress for fully hydrated hydrogels. 46 Figure 4.8: Time to failure vs. applied stress for 80% mass hydration level hydrogels. For fully hydrated hydrogel, linear fitting is good. However, for 80% mass hydration level hydrogel, the results of creep at 5 kPa is not in the linear relationship. But if we looked at the stress-time curve of this test, as shown in figure 4.9, the stress actually didn’t reach 5 kPa at all. The fracture occurred in the loading part. Then in an ideal creep test, the time to failure will be much shorter than the true experiment. 47 Figure 4.9: Stress vs. time in creep test under 5 kPa for 80% mass hydrogels. Although linear relationship was found between the time to failure and the applied nominal stress, there was not enough data to determine the material parameters using crack tests. If we want to find how hydration effect the fracture behavior, we need more experimental results. At each hydration level, we need to do a full set of crack tests, including constant loading rate tests at different rates and creep tests under more stress levels. That is the work for the further research. 4.5 Conclusion In this chapter, we present the results of some basic crack tests on fully hydrated hydrogels as well as dehydrated hydrogels. The gels become stiffer, and the breaking stress increases as the gels dry. Constant applied nominal stress tests show that both fully hydrated hydrogel and 80% mass hydration level hydrogel follow the linear relationship between the log of the time to failure and the applied nominal stress. More 48 experiments are needed to determine the material parameters for crack test at different hydration levels. 49 CHAPTER 5 NUMERICAL AND EXPERIMENTAL STUDY ON THE EFFECT OF COMPRESSION IN THE RHEOLOGY TEST 5.1 Introduction Small strain rheology test is often used to obtain the viscoelasticity parameter of the material, such as storage modulus, loss modulus, and tangent delta. One of the most often used geometry of rheology test is the parallel plate. In order to prevent specimen slippage during the experiment, the hydrogel specimen was pre-compressed. However, this pre-compression may affect the measurement of the rheology test. Sullivan et al.[59] developed a nonlinear viscoelastic model for viscoelastic behavior at large static deformation. Lee et al.[60] gave a new practical modulus characterization method and compared the model with the experiment. In our previous study [42][45], we multiplied the dynamics modulus by a shifting factor to correct the dynamic modulus. This shifting parameter was usually found by practice. In this study, we use both numerical and experimental method to characterize the effect of pre-compression in the rheology test for PVA dual-crosslinked hydrogel. 5.2 Finite Element Analysis 5.2.1 Methodology 50 To find how much the compression would affect the results in rheology test, we first used finite element analysis (FEA) method. We used the ABAQUS to do the calculation with a user material (UMAT) to satisfy the PVA model. The constitutive model used in FEA is based on the model introduced in section 3.4.1, developed by Long et al. and later modified by Guo et al. The UMAT is described in [43] by Jingyi Guo. and details of the are given in Appendix. We first performed a FE simulation of an ideal torsion-rheometry test on a cylinder sample with 20 mm diameter and 2 mm thickness. Then a torsion-rheometry test under compression was simulated on a cylinder sample with 20 mm diameter and 2.1 mm thickness. We first compressed the sample from 2.1 mm to 2 mm thickness and then simulated the torsion-rheometry test. Both simulations were performed at frequencies of 𝜔 = 0.01, 0.1, 1 𝑎𝑛𝑑 10. Then we compare the difference between the steady state torque on both samples. After that, we compared the steady state torque at the same frequency 𝜔 = 0.1 but under different compression (from 0% to 30%). 5.2.2 FEM Calculation Geometry The basic geometry of the sample was a cylinder with 20 mm diameter and different thickness (from 2 mm to 2.857 mm) which was determined by the compression we want. Figure 5.1 shows the geometry in the ABAQUS. The partitions help us to control the mesh. 51 Figure 5.1: The geometry of the simulation. Black lines indicate partitions used to facilitate uniform meshing. Mesh In the calculation, we used the element type of 20-node quadratic brick for 3D stress (C3D20), using hybrid element to satisfy incompressible conditions. Along the cylindrical sample, at least 4 elements were needed for small compression and more elements were needed when the compression is larger than 10%. Figure 5.2 shows the mesh in ABAQUS for the 4 elements along the generatrix of the cylindrical case. 52 Figure 5.2: The mesh of the simulation. Boundary Conditions For the simulation of the torsion-rheometry tests without compression, we applied the following boundary conditions. On bottom surface, we applied a fixed boundary condition. All displacement of nodes on the bottom surface were all set to zero. On top surface, we applied a time periodic displacement boundary condition that the surface rotated by 𝜃 = 𝜃0 sin 𝜔𝑡 (5.1) The way we applied this boundary condition in ABAQUS was that we first constrained the surface with its center node and then applied rotations to that center node. Here 𝜃0 = 0.0006 will give a maximum strain of 0.003, and 𝜔 is the frequency which will be chosen from 0.01 to 10. On the side surface, we applied traction free boundary conditions. 53 For the simulation with compression, same boundary conditions were applied to the bottom surface and the side surface. On top surface, we first applied the compression in the first step. All the nodes on top surface moved a same displacement along in- plane direction. Then we let the sample relax for about 10 minutes. Then the rotation was applied to these nodes. For the rotation that applied on top surface, sine wave was not easy to apply in ABAQUS. One approximation was that we divided one cycle to many small parts and used linear piecewise functions. Here we used 24 time steps to approximate the 𝜃 in each cycle of rotation. As observed, the relaxation time of the material is about 10-15 seconds, which means that it usually took 10-15s to reach the steady state. Thus, for the frequency 𝜔 = 0.01 and 𝜔 = 0.1, we used 5 cycles. For the frequency 𝜔 = 1, 15 cycles of rotation were simulated. However for the frequency 𝜔 = 10, 100-150 cycles are too large for calculation on my laptop. We calculated only 70 cycles of rotation for the sample with and without compression. So at this frequency, the torque that we calculated for the last cycle may not be the steady state torque. 5.3 Experiment 5.3.1 Experiment setup The torsion-rheometry tests performed in this chapter were done using TA Instruments DHR-3 Rheometer. Figure 5.3 shows the structure of the DHR-3 Rheometer. It is a stress-controlled shear rheometer with a range of measurement options. It measures various properties including viscosity, shear stress, storage and loss modulus, strain, phase angle, etc. It measures the specimen in different geometries: various diameter 54 parallel plate and cone plate, cup and rotor with options of a vaned or conical rotor, and a number of tribological accessories. In this Chapter, we used the geometry of 20 mm diameter parallel plate. Figure 5.3: DHR-3 Rheometer. 5.3.2 Torsion Rheometry Experiments For the fully hydrated hydrogels, we performed torsion-rheometry tests to find the change of storage and loss modulus with respect to the frequency at different compressions: we compressed the specimen from 2.0 mm to 1.9 mm, 1.8 mm, and 1.7 mm. 5.4 Results 55 5.4.1 FEM Results For the compression of 4.76% (from 2.1 mm to 2 mm), Figures 5.4-5.7 show the total torque on the top surface of the sample with and without compression at different frequencies. From Figures 5.4-5.7, we can find that when the cyclic rotation started, the torque of the samples without compression was always larger than that of the samples with compression for the first 5 seconds. However, after 5 seconds, the torque of the samples without compression dropped more quickly. And finally when the sample reached steady state, the torque of the samples with compression were always larger, which is consistent with other works and experiments. Table 5.1 shows the peak torque in the last cycle of the simulation for the samples with and without compression. Frequency, Hz 𝟎. 𝟎𝟏 𝟎. 𝟏 𝟏 𝟏𝟎 Steady state torque for samples with compression, 49.97 101.34 120.34 122.67 𝒎𝑵 × 𝒎𝒎 Steady state torque for samples without 46.69 94.51 112.53 117.84 compression, 𝒎𝑵 × 𝒎𝒎 Table 5.1: Steady state torque for samples with and without compression at different frequencies. 56 Figure 5.4: Torque (𝑚𝑁 × 𝑚𝑚) vs. time (s) for sample with and without compression at frequency 0.01Hz. Figure 5.5: Torque (𝑚𝑁 × 𝑚𝑚) vs. time (s) for sample with and without compression at frequency 0.1 Hz. 57 Figure 5.6: Torque (𝑚𝑁 × 𝑚𝑚) vs. time (s) for sample with and without compression at frequency 1 Hz. Figure 5.7: Torque (𝑚𝑁 × 𝑚𝑚) vs. time (s) for sample with and without compression at frequency 10 Hz. 58 At frequency 𝜔 = 0.1, the final steady state torque of samples with different compression is shown in Table 5.2. Also the results of the same calculation for hyper- elastic material are shown to compare. viscoelastic material (PVA) hyper-elastic material 𝑑 = 20 𝑚𝑚 compression torque (𝑚𝑁 × 𝑚𝑚) torque difference (𝑚𝑁 × difference 4 edge 8 edge 12 edge 𝑚𝑚) elements elements elements ℎ = 2 𝑚𝑚 0 94.51 94.45 0 9.24 0 ℎ: 2.1 4.76% 101.34 6.74% → 2 𝑚𝑚 ℎ: 2.105 5% 101.65 7.02% → 2 𝑚𝑚 ℎ: 2.222 10% 108.16 107.07 12.62% 9.26 0.22% → 2 𝑚𝑚 ℎ: 2.353 15% 114.7 111.38 15.15% → 2 𝑚𝑚 ℎ: 2.500 20% 114.02 114.03 17.11% 9.22 -0.22% → 2 𝑚𝑚 ℎ: 2.667 25% 117.53 116.49 18.90% → 2 𝑚𝑚 ℎ: 2.857 30% 120.75 118.23 20.06% 8.9 -3.82% → 2 𝑚𝑚 Table 5.2: FE calculation results for different compression at frequency 0.1. From Table 5.2, we can find that for the viscoelastic material, as the compression increased, more elements were needed to converge, and the difference of the torque also increased. The increasing of the difference in torque is slower than the increasing of compression. And this is a property only for the viscoelastic materials since the hyper-elastic material was not influenced by the compression when the compression is not big. For 30% of compression, the torque of the hyper-elastic material decreases mainly because of the change of the sample in shape. 5.4.2 Experimental Results 59 Figure 5.8 shows the results of storage modulus and loss modulus vs. frequency under different compression. From the figure we can see that as we compressed more, the storage modulus measured by the rheometer would increase. Figure 5.8: Storage modulus/Loss modulus vs. frequency under different compression. 5.5 Discussion 5.5.1 FEA Calculation Torque and Dynamic Modulus In the simulation, the final results we got was the total torque on the top surface. We needed to find the connection between the torque and the storage and loss modulus. Basically, in a torsion-rheometry test, if we give the shear strain 𝛾(𝑡) = 𝛾0𝑒 𝑖𝜔𝑡 , (5.2𝑎) 60 then the steady state shear stress can be written as 𝜏(𝑡) = 𝛾 𝑖𝜔𝑡0[𝐺1(𝜔) + 𝑖𝐺2(𝜔)]𝑒 (5.2𝑏) where 𝛾0 is the given maximum strain, 𝐺1 is the storage modulus, 𝐺2 is the loss modulus, and 𝜔 is the frequency. In our simulation, we applied a sine wave rotation 𝜃 = 𝜃0 sin 𝜔𝑡. Then the shear strain on the top surface is 𝛾0𝑟 𝛾(𝑟, 𝑡) = 𝛾(𝑟)sin𝜔𝑡 = sin𝜔𝑡 (5.3) 𝑟0 where 𝑟 is the position in polar coordinate and 𝑟0 is the radius of the sample. Then the shear stress at steady state can be calculated as 𝜏(𝑟, 𝑡) = 𝛾(𝑟)[𝐺1(𝜔) sin 𝜔𝑡 + 𝐺2(𝜔) cos 𝜔𝑡] = 𝛾0𝑟 1 𝜋 𝐺1(𝜔)√1 + sin (𝜔𝑡 + − 𝛿) (5.4)𝑟 20 tan 𝛿 2 And the torque on the surface (steady state) is 𝛾0 1 𝜋 𝑇(𝑡) = ∬ 𝜏(𝑟, 𝑡) ∙ 𝑟𝑑𝐴 = 𝐺1(𝜔)√1 + sin (𝜔𝑡 + − 𝛿) ∬ 𝑟 2𝑑𝐴 (5.5) 𝑟0 tan 2 𝛿 2 Thus, 𝛾0𝐼𝜌 1 𝑇𝑚𝑎𝑥 = 𝐺1(𝜔)√1 + (5.6) 𝑟0 tan 2 𝛿 where 𝛾0 is the given maximum shear strain, 𝐼𝜌 is the polar moment of inertia determined by the geometry, and 𝑟0 is the radius of the sample. Parameter Shifting From Table 5.1, after 5 cycles, for frequency 𝜔 = 0.01, the peak stress in the last cycle of the simulation without compression is 6.55% lower than that of the simulation 61 with compression. For frequency 𝜔 = 0.1, the peak stress in the last cycle of the simulation without compression is 6.74% lower than that of the simulation with compression. After 15 cycles, for frequency 𝜔 = 1, the peak stress in the last cycle of the simulation without compression is 6.50% lower than that of the simulation with compression. After 70 cycles, for frequency 𝜔 = 10, the peak stress in the last cycle of the simulation without compression is 3.94% lower than that of the simulation with compression. How ever, from the Figure 5.4-5.6, we can find that for frequency 𝜔 = 0.01, 0.1 𝑎𝑛𝑑 1, it takes about 15 seconds for the sample to reach the steady state. So for the frequency 𝜔 = 10, 70 cycles mean just 7 seconds and it may not reach the steady state. Also Figure 5.7 tells us that we need more cycles to reach the steady state. Thus at least for frequency 0.01 to 1, the difference between the torque on the top surface of a sample with or without compression is almost the same. This helps us shift the parameters. Another usable information that we can get from the figure is that we can clear see that the phases shift of the curve at all frequency, with or without compression, are the same. Then it means that the tangent delta of the material does not change as the compression condition changes. Then from equation 5.6, we can know that the maximum torque on the surface is propotional to the storage modulus. Then in real experiments, the rheometer obtain the torque-time curve and than calculate the dynamic modulus using this curve. If the experiment was done idealy, then the curve would be 6.74% lower than the curve got from the rheometer (When the compression is 4.76%, or from 2.1 mm to 2 mm). So the real modulus should be 6.74% lower than the results given by rheometer. Then we need to multiply the experimental storage 62 modulus by 0.9326. Since tangent delta does not change with the compression, the loss modulus should also be multiplied by the same factor 0.9326. The results given in Table 5.2 tell us the shift factor for other cases of compression, as shown in Figure 5.9. 1.05 1 0.95 0.9 0.85 0.8 0.75 0.7 0 10 20 30 40 Compression, % Figure 5.9: Shift parameters for different compression. However, for the hyper-elastic material results given in Table 5.2, when the compression reached 30%, then the torque is no longer same as the torque without compression. This indicates that the geometry of the sample may change a lot under such compression and the torque will also be influenced by the geometry. So in real experiments, it’s best not to give a compression larger than 20%. 5.5.2 Experiments Dynamic Modulus from Constitutive Model 63 Shift Parameter From [42], based on the constitutive model (equation 3.4) in Section 3.4.1, the relationship between storage modulus 𝐺′ and loss modulus 𝐺” follows the equation: 𝐺′(𝜔) = 𝜇𝜌 + 𝜇𝜌𝐾(𝑇)𝐼1(𝜔𝑡𝐵 , 𝛼𝐵) (5.7𝑎) 𝐺"(𝜔) = 𝜇𝜌𝐾(𝑇)𝐼2(𝜔𝑡𝐵, 𝛼𝐵) (5.7𝑏) where 2 − 𝛼 ∞ 𝜔𝑡 1𝐵 𝐵 − 𝐼1(𝜔𝑡𝐵 , 𝛼𝐵) = 1 − ∫ cos ( 𝑥) (1 + 𝑥) 𝛼𝐵−1𝑑𝑥 (5.8𝑎) 𝛼𝐵 − 1 0 𝛼𝐵 − 1 2 − 𝛼 ∞𝐵 𝜔𝑡 1𝐵 − 𝐼2(𝜔𝑡𝐵, 𝛼𝐵) = ∫ sin ( 𝑥) (1 + 𝑥) 𝛼𝐵−1𝑑𝑥 (5.8𝑏) 𝛼𝐵 − 1 0 𝛼𝐵 − 1 (1 − 𝜌)/𝜌 ?̅?∞𝑡𝐵 𝐾(𝑇) = = (5.8𝑐) 1 + (2 − 𝛼𝐵)(𝑡𝐻/𝑡𝐵) (2 − 𝛼𝐵)𝜌 where 𝜔 is the frequency in radians/s. 𝑡𝐻 is the characteristic healing time in old constitutive model and has the relationship 1 − 𝜌 ?̅?∞ = (5.9)𝑡𝐵 𝑡𝐻 + 2 − 𝛼𝐵 For this sheet of PVA sample, characteristic tests had been performed first and the fitting results is shown in Table 5.3 and Figure 5.10. 𝝁𝝆, 𝒌𝑷𝒂 𝜶𝑩 𝒕𝑩, 𝒔 𝝁?̅?∞, 𝒌𝑷𝒂/𝒔 4.0 1.645 0.30 30.50 Table 5.3: Fitting parameters for PVA dual-crosslinked hydrogel. 64 Figure 5.10: Comparison between experiment result and model prediction. We calculated the dynamic modulus using these parameters and equation 5.7, 5.8. Then we shifted the experiment results according to Table 5.2 and then compared them to the model prediction. Figures 5.11 and 5.12 show the comparison of dynamic modulus in experiment result and model prediction. Figure 5.11: Comparison of model and experiment in storage modulus. 65 Figure 5.12: Comparison of model and experiment in loss modulus. From Figure 5.11 and Figure 5.12, we can see that some of the curves fit the theory well, but some do not. The reason is that there are also other factors influencing the results in a real experiment. In FE calculation, we assumed that the bottom surface was fixed, and the top surface was rotated by a given displacement. But in the actual experiments, when the compression was small, the pressure between the plate and the material may not provide sufficient friction to prevent slipping which would result in the e torque being be smaller than expected. However, if the compression was large, then more material was squeezed out. There would be slipping in the radial direction during the compression step. The real diameter of the specimen is larger, and the torque will also be larger than expected. One way to do an ideal experiment is to glue the top and bottom surface to the plate of the rheometer to prevent slipping. However, because of some limitation, such experiments could not be performed on this rheometer. Further experiments are needed to verify the FEA calculation results in the future. 66 5.6 Conclusion In this Chapter, we present the results of the study on the effect of compression in torsion-rheometry tests for the viscoelastic material, PVA dual-crosslinked hydrogel, using both experiments and finite element simulations. The finite element simulation results show that for the same geometry and same compression, the effect of compression on the steady state torque is almost the same for different frequencies of oscillation. And we gave the shifting factor for different compression according to the calculation. From experimental results, it is shown that for some of the tests, this shifting factor is fine. However, because in real experiments, the condition is not ideal, other factors will also influence the results. It’s not always accurate if we shift all experimental results using only this factor. Also, more accurate experiments are needed to verify the FE calculation. 67 APPENDIX A APPENDIX A.1 Results of Recovery Tests The stress-time curve of the recovery test of fully hydrated hydrogels and 70% mass hydration level hydrogels are shown in Figure A.1. We can see that for the fully hydrated hydrogels, the stress recovered to almost zero after about 700s of recovery. So when we perform the uniaxial tests, 12 minutes (720 seconds) is a reasonable recovery time between tests. However, for 70% mass hydration level hydrogels, the stress could not recover to zero after even 4 hours. (a) 68 (b) Figure A.1: (a) Nominal stress vs. time for fully hydrated hydrogels. (b) Nominal stress vs. time for 70% mass hydration level hydrogels. A.2 Long-time Stress in Relaxation Test A zoom-in figure of the long-time stress for samples at different hydration levels is given in Figure A.2. We can see that for samples at 60% mass hydration level, the stress does not plateau but drop quickly at long time. 69 Figure A.2: The long-time stress for PVA gel at different hydration levels. A.3 Feedback Load Control The pseudo code for PID load control is shown below. connect to Zaber and Keithley set system parameters % convert displacement and velocity in motor; convert force and displacement to voltage signal in Keithley set sample geometry set 𝑜𝑖𝑙𝑓𝑎𝑐𝑡𝑜𝑟 % eliminate the effect of buoyancy set target force 𝐹𝑡𝑎𝑟𝑔𝑒𝑡 compute target force signal 𝑉𝑡𝑎𝑟𝑔𝑒𝑡 set PID parameters 𝐾𝑃, 𝐾𝐼 , 𝐾𝐷 set ending condition % finish the loading set 𝑒𝑟𝑟𝑜𝑟(1) = 0, 𝑒𝑟𝑟𝑜𝑟𝐼𝑛𝑡𝑒𝑔𝑟𝑎𝑙 = 0, 𝑐𝑢𝑟𝑟𝑒𝑛𝑡𝑇𝑖𝑚𝑒(1) = 0 for 𝑖 = 2: 𝑛 do 𝑐𝑢𝑟𝑟𝑒𝑛𝑡𝑇𝑖𝑚𝑒(𝑖) = 𝑟𝑒𝑎𝑑𝐶𝑢𝑟𝑟𝑒𝑛𝑡𝑇𝑖𝑚𝑒() 𝑑𝑡 = 𝑐𝑢𝑟𝑟𝑒𝑛𝑡𝑇𝑖𝑚𝑒(𝑖) − 𝑐𝑢𝑟𝑟𝑒𝑛𝑡𝑇𝑖𝑚𝑒(𝑖 − 1) 𝑉𝑐𝑢𝑟𝑟𝑒𝑛𝑡(𝑖) = 𝑟𝑒𝑎𝑑𝐹𝑜𝑟𝑐𝑒𝑆𝑖𝑔𝑛𝑎𝑙() 𝑑𝑐𝑢𝑟𝑟𝑒𝑛𝑡(𝑖) = 𝑟𝑒𝑎𝑑𝐷𝑖𝑠𝑝𝑙𝑎𝑐𝑒𝑚𝑒𝑛𝑡𝑆𝑖𝑔𝑛𝑎𝑙() 𝑉𝑐𝑢𝑟𝑟𝑒𝑛𝑡(𝑖) = 𝑉𝑐𝑢𝑟𝑟𝑒𝑛𝑡(𝑖) − 𝑜𝑖𝑙𝑓𝑎𝑐𝑡𝑜𝑟 ∗ 𝑑𝑐𝑢𝑟𝑟𝑒𝑛𝑡(𝑖) % eliminate the effect of buoyancy 70 𝑒𝑟𝑟𝑜𝑟(𝑖) = 𝑉_𝑡𝑎𝑟𝑔𝑒𝑡 − 𝑉_𝑐𝑢𝑟𝑟𝑒𝑛𝑡(𝑖) 𝑑𝑢𝑃 = 𝐾𝑃 ∗ 𝑒𝑟𝑟𝑜𝑟(𝑖) % velocity correction with P 𝑒𝑟𝑟𝑜𝑟𝐼𝑛𝑡𝑒𝑔𝑟𝑎𝑙 = 𝑒𝑟𝑟𝑜𝑟𝐼𝑛𝑡𝑒𝑔𝑟𝑎𝑙 + 0.5 ∗ (𝑒𝑟𝑟𝑜𝑟(𝑖) + 𝑒𝑟𝑟𝑜𝑟(𝑖 − 1)) ∗ 𝑑𝑡 𝑑𝑢𝐼 = 𝐾𝐼 ∗ 𝑒𝑟𝑟𝑜𝑟𝐼𝑛𝑡𝑒𝑔𝑟𝑎𝑙 % velocity correction with I 𝑒𝑟𝑟𝑜𝑟𝐷𝑖𝑓𝑓𝑒𝑟𝑒𝑛𝑡𝑖𝑎𝑙 = (𝑒𝑟𝑟𝑜𝑟(𝑖) − 𝑒𝑟𝑟𝑜𝑟(𝑖 − 1))/𝑑𝑡 𝑑𝑢𝐷 = 𝐾𝐷 ∗ 𝑒𝑟𝑟𝑜𝑟𝐷𝑖𝑓𝑓𝑒𝑟𝑒𝑛𝑡𝑖𝑎𝑙 % velocity correction with D 𝑑𝑢 = 𝑑𝑢𝑃 + 𝑑𝑢𝐼 + 𝑑𝑢𝐷 if 𝑎𝑏𝑠(𝑑𝑢) > 2𝑚𝑚/𝑠 𝑑𝑢 = 𝑑𝑢/(𝑎𝑏𝑠(𝑑𝑢)) ∗ 2𝑚𝑚/𝑠 % upper bound for 𝑑𝑢 else if 𝑎𝑏𝑠(𝑒𝑟𝑟𝑜𝑟(𝑖))/𝑉_𝑡𝑎𝑟𝑔𝑒𝑡 < 0.01 𝑑𝑢 = 0.001𝑚𝑚/𝑠 %bottom limit for 𝑑𝑢 set ZaberSpeed(𝑑𝑢) end The system parameters for Zaber motor are given by: 1𝑚𝑚 = 20997 in displacement unit in zaber motor; 1𝑚𝑚/𝑠 = 34402 in speed unit in zaber motor. The way to obtain system parameters for Keithley data logger is given in section 2.3. The 𝑜𝑖𝑙𝑓𝑎𝑐𝑡𝑜𝑟 can be calculated as below: We measured the length and width of the oil container, 𝑎 𝑚𝑚 × 𝑏 𝑚𝑚. Then the cross-sectional area is 𝐴1 = 𝑎𝑏 𝑚𝑚 2. We measured the diameter of the cylinder which connected the grip and the load cell, 𝑑 𝑚𝑚. Then the cross-sectional area for 𝜋𝑑2 the cylinder is 𝐴 = 𝑚𝑚22 . 4 If the grip went up for a displacement 𝑥+ 𝑚𝑚, then the oil level dropped down for 𝐴 𝑥+ 𝑥− = 2 𝑚𝑚. The change in buoyancy is 𝐴1−𝐴2 𝐴1𝐴2 𝐹 = 𝜌 + − +𝑜𝑖𝑙𝑔𝑉 = 𝜌𝑜𝑙𝑖𝑔𝐴2(𝑥 + 𝑥 ) = 𝜌𝑜𝑖𝑙𝑔 𝑥 (𝐴. 1) 𝐴1 − 𝐴2 71 𝐴 𝐴 Then the 𝑜𝑖𝑙𝑓𝑎𝑐𝑡𝑜𝑟 is given by 𝜌 1 2𝑜𝑖𝑙𝑔 ∙ 𝐶, where 𝜌𝑜𝑖𝑙 is the density of the oil, 𝑔 is 𝐴1−𝐴2 the gravitational acceleration, and 𝐶 is calculated using the convert factor that convert force and displacement to voltage. A.4 UMAT for PVA Model Since no current models in ABAQUS library can approach our PVA model accurately, we need to write our own user material in Fortran to do calculation with our model. In UMAT, the following quantities are available: – Stress, strain, and SDVs at the start of the increment – Strain increment, rotation increment, and deformation gradient at the start and end of the increment – Total and incremental values of time, temperature, and user-defined field variables – Material constants, material point position, and a characteristic element length – Element, integration point, and composite layer number (for shells and layered solids) – Current step and increment numbers And the following quantities must be defined: – Stress, SDV(Solution dependent state variable)s, and material Jacobian So to define our constitutive equation properly, we need at least three steps. 1. Updating stresses. 2. Updating Jacobian (required for ABAQUS/Standard UMAT) to check the convergence. 3. Updating SDVs. 72 For large deformation, we need to calculate the true stress for each increment. Since the model is an incompressible non-linear visco-elastic model, the stress will also depend on the deformation history, which means it’s necessary to store the entire deformation history at each node. Then it will be difficult to do the calculation because it need a very large memory. Here, Jingyi Guo has developed an integration technique that resolves the difficulty with data storage while preserving the bond breaking and reforming physics of the constitutive model [43]. Then for the incompressible model, one common method is to first model the model as a compressible material with a very big bulk modulus 𝜅 (104 𝑡𝑜 106 times its shear modulus) and then to use hybrid elements in simulation to ensure incompressibility. From problem background, the constitutive equation(the relationship between the nominal stress tensor P and the deformation gradient tensor 𝐅𝜏→𝑡) is given as: 𝑑𝑊0 𝐏 = −𝑝(𝐅0→𝑡)−𝑇 + 2[𝑛(𝑡) + 𝜌] | 𝐅0→𝑡 + 𝑑𝐼 𝐼=𝐼(𝒙,𝑡) 𝑡 𝑡 − 𝜏 𝑑𝑊0 2?̅? ∫ 𝜙 ( ) | 𝐅𝜏→𝑡(𝐅0→𝑡)−𝑇∞ 𝐵 𝑑𝜏 (𝐴. 2) 0 𝑡𝐵 𝑑𝐼 𝐼=𝐻(𝒙,𝜏,𝑡) Where • 𝑝 is the Lagrange multiplier that enforces incompressibility. • 𝜌 is the molar fraction of the chemical crosslinks. • 𝑊0 is the strain energy. • ?̅?∞ is the steady state reattachment rate of the physical chains, i.e., molar fraction of the physical chains reattached per unit time, hence ?̅?∞𝑑𝜏 is the number of newly reattached physical chains. 73 • The integrand 1 𝑡 − 𝜏 𝑡 1−𝛼𝐵 (?̅?∞𝑑𝜏)𝜙𝐵 ( ) = ?̅?∞ [(1 + (𝛼𝐵 − 1) ) ] 𝑑𝜏 (𝐴. 3) 𝑡𝐵 𝑡𝐵 is the number of chains that healed between 𝜏 and 𝜏 + 𝑑𝜏 and survives until 𝑡, where 𝑡𝐵 is the characteristic time for breaking; 1 < 𝛼𝐵 < 2 is a material constant that specifies the rate of decay of 𝜙𝐵. • 𝑛(𝑡) is the molar fraction of physical bonds at 𝑡 = 0 and still attached at time 𝑡; it is given by 2−𝛼 0 𝐵𝑡 − 𝜏 𝑡𝐵 𝑡 1−𝛼𝐵 𝑛(𝑡) = ?̅? ∞ ∫ 𝜙𝐵 ( ) 𝑑𝜏 = ?̅?∞ (1 + (𝛼𝐵 − 1) ) (𝐴. 4) −∞ 𝑡𝐵 2 − 𝛼𝐵 𝑡𝐵 Using a simple compressible Neo-Hookean work function: 𝜇 𝜅 𝑊0(𝑡) = (𝐼1̅ − 3) + (𝐽 − 1) 2 (𝐴. 5) 2 2 Where 𝐼1̅ ≡ 𝐼1/𝐽 2⁄3. Since the material is almost incompressible with 𝐽 ≈ 1, we can make an approximation of 𝐼1̅ ≈ 𝐼1 to simplify the calculation. Then the compressible constitutive equation which relate the true stress 𝝈 (Cauchy stress) with the deformation gradient tensor 𝐅𝜏→𝑡 becomes: 𝜇 𝜇𝛾 𝑡∞ 𝑡 − 𝜏 𝝈(𝑡) = [𝜌 + 𝑛(𝑡)] [ 𝐁0→𝑡 + 𝜅(𝐽(𝑡) − 1)𝐈] + ∫ 𝜙𝐵 ( ) 𝐁 𝜏→𝑡𝑑𝜏 𝐽(𝑡) 𝐽(𝑡) 0 𝑡𝐵 𝜇𝛾 𝑡∞ 𝑡 − 𝜏 𝐽(𝑡) 𝐽(𝑡) + ∫ 𝜙𝐵 ( ) [ − 1] 𝑑𝜏 𝐈 (𝐴. 6)𝐽(𝑡) 0 𝑡𝐵 𝐽(𝜏) 𝐽(𝜏) 74 Where 𝐁 = 𝐅 ∙ 𝐅T is the left Cauchy-Green tensor. What we need to do is to calculate the Cauchy stress after a increment ∆𝑡 (𝝈(𝑡 + ∆𝑡)) with the current information(we know everything at time t) and the increment of deformation gradient tensor ∆𝐅 = 𝐅𝑡→𝑡+∆𝑡 Here, Jingyi introduced a method: Using prony series to approach the power law function inside the integral: 1 𝑁 𝑡 − 𝜏 𝑡 1−𝛼 𝑡𝐵 − 𝜙𝐵 ( ) = (1 + (𝛼𝐵 − 1) ) → ∑ 𝑔𝑖𝑒 𝜏𝑖 (𝐴. 7) 𝑡𝐵 𝑡𝐵 𝑖=1 And 𝑁 = 4 is accurate enough by practice. Then the three terms of 𝝈(𝑡 + ∆𝑡) can be calculated as below: 𝜇 [𝜌 + 𝑛(𝑡 + ∆𝑡)] [ 𝐁0→𝑡+∆𝑡 + 𝜅(𝐽(𝑡 + ∆𝑡) − 1)𝐈] = 𝐽(𝑡 + ∆𝑡) 𝜇 [𝜌 + 𝑛(𝑡 + ∆𝑡)] [ ∆𝐅 ∙ 𝐁0→𝑡 ∙ (∆𝐅)T + 𝜅(𝐽(𝑡)|∆𝐅| − 1)𝐈] (𝐴. 8𝑎) 𝐽(𝑡)|∆𝐅| Where 0 𝑡 − 𝜏 𝑛(𝑡) = ?̅?∞ ∫ 𝜙𝐵 ( ) 𝑑𝜏 (𝐴. 8𝑏) −∞ 𝑡𝐵 Can be approached by prony series: 𝑁 𝑡 − 𝑛(𝑡) = ?̅?∞ ∑ 𝑔𝑖𝜏𝑖𝑒 𝜏𝑖 (𝐴. 8𝑐) 𝑖=1 𝜇𝛾 𝑡+∆𝑡 𝑁 ∞ 𝑡 + ∆𝑡 − 𝜏 𝜇𝛾 ∫ 𝜙 ( ) 𝐁𝜏→𝑡+∆𝑡 ∞ 𝑑𝜏 = ∑ 𝑔 (𝑖) 𝐽(𝑡 + ∆𝑡) 𝐵 𝑡 𝐽(𝑡)|∆𝐅| 𝑖 𝐓 (𝑡 + ∆𝑡) (𝐴. 9𝑎) 0 𝐵 𝑖=1 Where 75 𝑡 𝑡−𝜏 𝐓(𝑖) − (𝑡) = ∫ 𝑒 𝜏𝑖 𝐁𝜏→𝑡𝑑𝜏 (𝐴. 9𝑏) 0 𝑡+∆𝑡 𝑡+∆𝑡−𝜏 𝐓(𝑖) − (𝑡 + ∆𝑡) = ∫ 𝑒 𝜏𝑖 𝐁𝜏→𝑡+∆𝑡𝑑𝜏 0 𝑡 𝑡+∆𝑡−𝜏 𝑡+∆𝑡 𝑡+∆𝑡−𝜏 − − = ∫ 𝑒 𝜏𝑖 𝐁𝜏→𝑡+∆𝑡𝑑𝜏 + ∫ 𝑒 𝜏𝑖 𝐁𝜏→𝑡+∆𝑡𝑑𝜏 0 𝑡 ∆𝑡 ∆𝑡 ∆𝑡− − = 𝑒 𝜏𝑖 ∆𝐅 ∙ 𝐓(𝑖)(𝑡) ∙ (∆𝐅)T + [𝑒 𝜏𝑖 ∆𝐅 ∙ (∆𝐅)T + 𝐈] (𝐴. 9𝑐) 2 𝜇𝛾 𝑡+∆𝑡∞ 𝑡 + ∆𝑡 − 𝜏 𝐽(𝑡 + ∆𝑡) 𝐽(𝑡 + ∆𝑡) ∫ 𝜙 ( ) [ − 1] 𝑑𝜏 𝐽(𝑡 + ∆𝑡) 𝐵0 𝑡𝐵 𝐽(𝜏) 𝐽(𝜏) 𝑁 𝜇𝛾 𝑡+∆𝑡 𝑡+∆𝑡−𝜏 2∞ − 𝐽 (𝑡 + ∆𝑡) = ∑ 𝑔 ∫ 𝑒 𝜏𝑖 𝑑𝜏 − 𝐽(𝑡)|∆𝐅| 𝑖 0 𝐽 2(𝜏) 𝑖=1 𝑁 𝜇𝛾 𝑡+∆𝑡 𝑡+∆𝑡−𝜏∞ − 𝐽(𝑡 + ∆𝑡) ∑ 𝑔 ∫ 𝑒 𝜏𝑖 𝑑𝜏 (𝐴. 10𝑎) 𝐽(𝑡)|∆𝐅| 𝑖 𝐽(𝜏) 𝑖=1 0 Where 𝑡+∆𝑡 𝑡+∆𝑡−𝜏 − 𝐽2(𝑡 + ∆𝑡)𝜏 ( )∫ 𝑒 𝑖 𝑑𝜏 = 𝑠 𝑖 𝐽2(𝜏) 1 (𝑡 + ∆𝑡) 0 𝑡 𝑡+∆𝑡−𝜏 𝐽2− (𝑡 + ∆𝑡) 𝑡+∆𝑡 𝑡+∆𝑡−𝜏 𝐽2− (𝑡 + ∆𝑡) = ∫ 𝑒 𝜏𝑖 𝑑𝜏 + ∫ 𝑒 𝜏𝑖 𝑑𝜏 𝐽20 (𝜏) 𝑡 𝐽 2(𝜏) ∆𝑡 ∆𝑡 −𝜏 | |2 (𝑖) ∆𝑡 − = 𝑒 𝑖 ∆𝐅 𝑠1 (𝑡) + [𝑒 𝜏𝑖 |∆𝐅|2 + 1] (𝐴. 10𝑏) 2 𝑡+∆𝑡 𝑡+∆𝑡−𝜏 − 𝐽(𝑡 + ∆𝑡)𝜏 (𝑖)∫ 𝑒 𝑖 𝑑𝜏 = 𝑠 (𝑡 + ∆𝑡) 0 𝐽(𝜏) 2 𝑡 𝑡+∆𝑡−𝜏 − 𝐽(𝑡 + ∆𝑡) 𝑡+∆𝑡 𝑡+∆𝑡−𝜏 𝜏 − 𝐽(𝑡 + ∆𝑡) = ∫ 𝑒 𝑖 𝑑𝜏 + ∫ 𝑒 𝜏𝑖 𝑑𝜏 2 0 𝐽 (𝜏) 2 𝑡 𝐽 (𝜏) ∆𝑡 ∆𝑡 − ( ) ∆𝑡 − = 𝑒 𝜏𝑖 |∆𝐅|𝑠 𝑖 (𝑡) + [𝑒 𝜏𝑖1 |∆𝐅| + 1] (𝐴. 10𝑐)2 Then we finish the update of the Cauchy stress. The next step is to calculate the Jacobian, which is defined as 76 1 𝜕∆(𝐽𝜎) 1 𝜕(𝐽𝜎) 𝜕(𝐽𝜎) 𝐂 = = ( ∙ 𝐅𝑇 + 𝐅 ∙ ) (𝐴. 11𝑎) 𝐽 𝜕∆𝜖 2𝐽 𝜕𝐅 𝜕𝐅𝑇 In components form: 1 𝜕(𝐽𝜎𝑖𝑗) 𝜕(𝐽𝜎𝑖𝑗) 𝐶𝑖𝑗𝑘𝑙 = ( 𝐹𝑙𝑚 + 𝐹𝑘𝑚 ) (𝐴. 11𝑏) 2𝐽 𝜕𝐹𝑘𝑚 𝐹𝑙𝑚 Subsitute 𝜎𝑖𝑗 in, we can get, 𝑁 𝑡 − 𝐶𝑖𝑗𝑘𝑙(𝑡) = (𝜌 + ?̅?∞ ∑ 𝑔𝑚𝜏𝑚𝑒 𝜏𝑚) 𝑚=1 𝜇 { (𝐵0→𝑡𝑖𝑘 𝛿𝑗𝑙 + 𝐵 0→𝑡 0→𝑡 0→𝑡 𝑖𝑙 𝛿𝑗𝑘 + 𝐵𝑗𝑘 𝛿𝑖𝑙 + 𝐵𝑗𝑙 𝛿𝑖𝑘) + 𝜅[2𝐽(𝑡) − 1]𝛿 𝛿2𝐽(𝑡) 𝑖𝑗 𝑘𝑙 } 𝑁 𝜇?̅?∞ (𝑚)( ) (𝑚)( ) ( ) (+ ∑ 𝑔 [𝑇 𝑡 𝛿 + 𝑇 𝑡 𝛿 + 𝑇 𝑚 (𝑡)𝛿 + 𝑇 𝑚 )(𝑡)𝛿 ] 2𝐽(𝑡) 𝑚 𝑖𝑘 𝑗𝑙 𝑖𝑙 𝑗𝑘 𝑗𝑘 𝑖𝑙 𝑗𝑙 𝑖𝑘 𝑚=1 𝑁 𝜇?̅?∞ ( ) ( ) + ∑ 𝑔𝑚[2𝑠 𝑚 𝑚 𝐽(𝑡) 1 (𝑡) − 𝑠2 (𝑡)] 𝛿𝑖𝑗𝛿𝑘𝑙 (𝐴. 11𝑐) 𝑚=1 (𝑚) Where 𝑇𝑖𝑗 (𝑡) (𝑚) (𝑚) , 𝑠1 (𝑡) and 𝑠2 (𝑡) is given in stress section. Then we can update the Jacobian. 77 Bibliography [1]. Kuen Yong Lee and David J. Mooney, Hydrogels for Tissue Engineering, en. In: Chemical Reviews 101.7 (July 2001), pp. 1869{1880. issn: 0009-2665, 1520-6890. doi: 10.1021/cr000108x. [2]. Catherine K Kuo and Peter X Ma, Ionically Crosslinked Alginate Hydrogels as Scaffolds for Tissue Engineering: Part 1. 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