DETAILED DRAWINGS FOR DIFFUSIVE MIXING BEAMLINE Andrea Katz, 2018 HOW TO USE THIS DOCUMENT This document is a compilation of drawings for the diffusive mixing beamline assembly described in Chapter 4 of my dissertation. The first drawing is an overview of the entire assembly. The parts list provides page numbers for detailed drawings of each subassembly. The parts list of each subassembly drawing provides page numbers for dimensioned drawings of each custom part included in the assembly, along with vendor information and part numbers for commercial parts. All custom parts described here were designed and drawn by George Calvey and me. 8 7 6 5 4 3 2 1 2 D 8 D 5 A 1 6 C C 7 3 4 9 DETAIL A B B SCALE 1 : 2 PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 Vacuum Cube Assembly 4 2 1 Gantry Assembly 8 3 1 Cube Support Assembly 18 4 1 Pinhole Control Assembly 20 5 1 Guard Slit Control Assembly 28 6 1 Vacuum Brace Assembly 33 DETAIL B 7 1 Guard Slit Assembly 38 8 1 Diffusive Mixer Assembly 43 SCALE 1 : 1 9 4 KF40 Bellow 347 SS Metal Flex 18913-6.8 DRAWN B Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/25/2018 UNLESS OTHERWISE SPECIFIED: Diffusive Mixing Beamline Assembly TOLERANCES: A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Diffusive mixing beamline assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 4 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 1 5 D D 3 4 2 7 8 4 C 5 C 2 3 4 5 6 B B PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 Cubic vacuum chamber Al Ideal Vacuum 5 2 2 KF40 centering ring Al Kurt Lesker QF40-150-ARB 3 2 KF40 bulkhead clamp Al Kurt Lesker QF40-150-BC 4 3 KF50 centering ring Al Kurt Lesker QF50-200-ARB 5 3 KF50 bulkhead clamp Al Kurt Lesker QF50-200-BC 6 1 KF50 extension 304 SS 6 7 1 KF50 Bellow 347 SS Metal Flex 32249 8 36 10-32 SHCS, 5/8" long 18-8 SS McMaster-Carr 92196A271 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/26/2018 Vacuum cube assembly from diffusive UNLESS OTHERWISE SPECIFIED: TOLERANCES: mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Vacuum cube assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 2 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 2 2 D D 4 C C 1 3 4 B B 2 5 PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 Cube frame Al Ideal Vacuum P106861 2 3 KF50 wall Al Ideal Vacuum P107296 3 1 Viewing window Al Ideal Vacuum P106869 4 2 KF40 wall Al Ideal Vacuum P106863 5 48 1/4-20 SHCS, 5/16" long 18-8 SS McMaster-Carr 92196A534 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/26/2018 Cubic vacuum chamber from diffusive UNLESS OTHERWISE SPECIFIED: TOLERANCES: mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 0.0000 0.0005 D Cubic vacuum chamber ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3 : 4 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 1 B B 2 PARTS LIST ITEM QTY PART NUMBER MATERIAL VENDOR STOCK NUMBER PAGE 1 1 KF50 half nipple 304 SS Kurt Lesker QF50-200-LFT 2 1 Weld bottom 304 SS 7 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/11/2018 A KF50 extension from Vacuum Cube A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 Vacuum-tight weld 1 0.0000 0.0005 B KF50 extension ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 304 SS BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B 1.865 .002 2.00 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A A .121 .060 UNLESS OTHERWISE SPECIFIED: Weld bottom from KF50 extender TOLERANCES: 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 0.0000 0.0005 B Weld bottom ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 2 : 1 304 SS BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 8 7 6 5 4 3 2 1 2 8 16 9 19 17 D D 21 20 6 25 10 11 24 26 28 18 30 7 1 C C 15 5 3 9 22 23 PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE 25 2 NUMBER 1 2 CHESS XZ stack 2 2 Timing belt tensioner 6061 Al 9 22 3 1 X tensioner support 1 6061 Al 10 4 1 X tensioner support 2 6061 Al 11 5 1 X spring stop 6061 Al 12 7 6 1 Z tensioner support 6061 Al 13 27 23 7 2 Timing belt Urethane McMaster-Carr 280MXL012 8 2 Female shoulder screw 18-8 SS McMaster-Carr 96655A125 16 15 9 2 Torsion spring Music wire McMaster-Carr 9271K677 8 10 1 Motor spanner 6061 Al 14 11 1 Gantry shield SS 15 12 1 Gantry support 6061 Al 16 B B 13 2 4" post 303 SS Thorlabs TR4 4 14 4 3" post holder Anodized Al Thorlabs PH3 15 4 60 tooth pulley Anodized Al McMaster-Carr 1375K57 29 16 2 Track roller Steel McMaster-Carr 6721K1 14 13 17 3 KF50 centering ring Al Kurt Lesker QF50-200-ARB 18 1 KF50 clamp Al Kurt Lesker QF50-200-C 12 19 2 KF50 bulkhead clamp Al Kurt Lesker QF50-200-BC 20 2 2" post 303 SS Thorlabs TR2 21 8 10-32 SHCS, 1" long 18-8 SS McMaster-Carr 92196A274 22 3 1/16" dowel pin, 1/4" long 18-8 SS McMaster-Carr 90145A415 23 3 8-32 SHCS, 1" long 18-8 SS McMaster-Carr 92196A199 24 1 8-32 set screw, 1/2" long 18-8 SS McMaster-Carr 92311A194 25 2 1" post 303 SS Thorlabs TR1 26 2 1/4-20 SHCS, 3/8" long 18-8 SS McMaster-Carr 92196A535 27 4 1/4-20 SHCS, 1" long 18-8 SS McMaster-Carr 92196A542 28 1 KF50 bellow 304 SS Metal Flex 32249 29 4 1/4-20 set screw, 1/2" long 18-8 SS McMaster-Carr 92311A537 30 1 KF50 short nipple 304 SS 17 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/9/2018 Gantry assembly from diffusive mixing UNLESS OTHERWISE SPECIFIED: TOLERANCES: beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Gantry assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 2 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 .180 .390 B B 2.25 3.00 .75 45 X 1/4-28 UNF - 2B THRU .5 .75 .3750 THRU .37 R.4 DRAWN .250 Pollack Lab, Cornell University A. Katz & G. Calvey DATE .625 TITLE 7/12/2018 1.000 A Timing belt tensioner from gantry A UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 2.625 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Timing belt tensioner 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3:2 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 .75 B 5.125 B .563 .125 .001 .375 .375 .500 .001 .75 (.625) 2X .177 THRU X .0630 .15 .313 (.125) .0630 .15 .375 DRAWN Pollack Lab, Cornell University .177 THRU A. Katz & G. Calvey DATE .250 .002 TITLE 7/12/2018 A X tensioner support 1 from gantry A UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 0.00 0.01 5.50 SIZE DWG NO REV 0.000 0.005 1 X tensioner support 1 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 9.000 4.750 .500 B B .75 .177 THRU .375 2X .0630 .15 .75 .250 .002 2X /4-20 UNC - 2B THRU .500 .001 9.50 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A X tensioner support 2 from gantry A UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 X tensioner support 2 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1:1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 .375 .250 .250 .002 B B 8-32 UNC - 2B HRU 8-32 UNC - 2B THRU .313 .313 .63 .0630 .15 .75 .50 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A A UNLESS OTHERWISE SPECIFIED: X spring stop from gantry assembly TOLERANCES: 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 X spring stop 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 4: 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 12.000 10.500 B B 6.250 5.503 2.000 .500 .563 .500 .75 .375 .250 .75 X 1/4-20 UNC - 2B THRU 2X 8-32 UNC - 2B THRU DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A Z tensioner support from gantry A 12.50 UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Z tensioner support 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 2 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 5.250 3.250 1.501 32 .622 B B 1.501 1.000 4.00 .622 X .201 THRU X 10-32 UNF - 2B THRU 3.88 .05 .75 2.065 HRU 10.500 2.000 .38 2X 1/4-20 UNC - 2B 1 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey 12.50 DATE TITLE 7/12/2018 A A UNLESS OTHERWISE SPECIFIED: Motor spanner from gantry assembly TOLERANCES: 0.0 0.1 32 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Motor spanner 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1:2 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 12.50 B B 3.5 .03 .38 1.2 R.3 .50 2X .27 HRU 12.00 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A A UNLESS OTHERWISE SPECIFIED: Gantry shield from gantry assembly TOLERANCES: 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Gantry shield 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES 1 / 2 SCALE 304 SS BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 4.750 3.750 1.500 B B 2.500 1.500 6.00 4.0 THRU 8X 1/4-20 UNC - 2B HRU 4X 17/64 THRU 10.500 DRAWN 2.000 .50 Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 1.00 A A UNLESS OTHERWISE SPECIFIED: Gantry support from gantry assembly TOLERANCES: 2X 1/4-20 UNC - 2B .5 0.0 0.1 0.00 0.01 SIZE DWG NO REV 12.50 0.000 0.005 1 Gantry support 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES 1/2 SCALE Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 2 B B 1 PARTS LIST ITEM QTY PART NUMBER MATERIAL VENDOR STOCK NUMBER PAGE 1 1 KF50 half nipple 304 SS Kurt Lesker QF50-200-LFT 2 1 KF50 weld flange 304 SS Kurt Lesker QF50-200-SF DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/11/2018 A A UNLESS OTHERWISE SPECIFIED: KF50 short nipple from gantry assembly TOLERANCES: 0.0 0.1 Vacuum-tight weld 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 KF50 short nipple 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 304 SS BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 8 7 6 5 4 3 2 1 7 D D 3 2 6 C C 1 4 5 B B PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 4 Optics mounting base Anodized Al Thorlabs BA2 2 4 1.5" post holder Anodized Al Thorlabs PH1.5 3 4 1" post 303 SS Thorlabs TR1 4 4 1/4-20 SHCS, 3/8" long 18-8 SS McMaster-Carr 92196A535 5 1 Cube mounting plate 6061 Al 19 6 8 1/4-20 SHCS, 5/8" long 18-8 SS McMaster-Carr 92196A539 7 4 1/4-20 set screw, 1/2" long 18-8 SS McMaster-Carr 92311A537 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/10/2018 Cube support assembly from diffusive UNLESS OTHERWISE SPECIFIED: TOLERANCES: mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Cube support assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 6.00 4.50 2.50 1.00 .500 1.000 B B 2.500 3.500 5.000 6.00 5.500 .28 4X .38 THRU 8X 1/4-20 UNC - 2B THRU DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A Cube mounting plate from cube support A UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV .38 0.000 0.005 1 Cube mounting plate 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3:4 7.00 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 8 7 6 5 4 3 2 1 15 18 6 D D 14 15 16 5 18 8 7 4 16 13 12 17 1 10 11 C C 9 2 3 PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER B B 1 1 CHESS XZ stack 2 1 Newport Carriage for 95 mm rail Generic CXL95-80 3 1 95 mm rail Generic Thorlabs XT95SP-250 4 1 Pinhole motor mount 1 6061 Al 21 5 1 Pinhole motor mount 2 6061 Al 22 6 1 Pinhole motion control plate 6061 Al 23 7 1 Pinhole support rod 6061 Al 24 8 2 Thin lock nut 6061 Al 25 9 1 Pinhole mount 1 Acetal 26 10 1 Pinhole mount 2 Acetal 27 11 1 Pinhole Ta Incoatec A017C023 12 2 1.5" post holder Anodized Al Thorlabs PH1.5 13 2 3" post 303 SS Thorlabs TR3 14 2 KF40 bulkhead clamp Al Kurt Lesker QF40-150-BC 15 2 KF40 centering ring Al Kurt Lesker QF40-150-ARB 16 4 1/4-20 set screw, 1/2" long 18-8 SS McMaster-Carr 92311A537 17 2 1/4-20 SHCS, 3/4" long 18-8 SS McMaster-Carr 92196A540 18 16 10-32 SHCS, 5/8" long 18-8 SS McMaster-Carr 92196A271 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/26/2018 Pinhole control assembly from diffusive UNLESS OTHERWISE SPECIFIED: TOLERANCES: mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Pinhole control assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 2 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 3.000 1.000 .50 B B 1.000 4X .201 THRU 3.000 4.00 3.25 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE 2X 1/4-20 UNC - 2B .50 TITLE 11/26/2016 A Pinhole motor mount 1 from Pinhole A UNLESS OTHERWISE SPECIFIED: 2.500 TOLERANCES: Control Assembly 0.0 0.1 .750 .250 0.00 0.01 SIZE DWG NO REV 0.000 0.005 0.0000 0.0005 B Pinhole Motor Mount 1 ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 6061 Al BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 4.415 3.915 3.500 3.415 B B 1.586 1.086 .586 .750 1.625 2.500 3.25 X 17/64 THRU X 1/4-20 UNC - 2B THRU DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 11/26/2016 A Pinhole motor mount 2 from Pinhole A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Control Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 0.0000 0.0005 B Pinhole motor mount 2 ANGLE 5 MATERIAL 5.00 ALL DIMENSIONS IN INCHES SCALE 1 : 1 6061 Al .50 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 1.220 .148 .610 .050 A 6X 10-32 UNF - 2B HRU B B 3/4-16 UNF - 2B HRU 1.624 1.057 4.00 3.50 .99 A SECTION A-A .90 SCALE 1 : 1 (2.204) DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 11/15/2016 1.414 A Pinhole motion control plate from A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Pinhole Control Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV .750 0.000 0.005 Pinhole motion control plate 0.0000 0.0005 B ANGLE 5 MATERIAL 2X 1/4-20 UNC - 2B .75 ALL DIMENSIONS IN INCHES SCALE 1 : 1 6061 Al BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B 120 1.4 6X .38 HRU 3/4-16 UNF - 2A A 1.0 2.0 /8-18 UNF - 2A .4 A .75 7.50 37/64 THRU DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey SECTION A-A DATE TITLE SCALE 3 : 1 7/30/2018 A Pinhole support rod from Pinhole Control A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Pinhole support rod 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B 3/4-16 UNF - 2B HRU .88 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE KNURL FOR GRIP 7/30/2018 A Thin lock nut from Pinhole Control A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Assembly 0.0 0.1 .20 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 0.0000 0.0005 B Thin lock nut ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 5 : 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 5/8-18 UNF-2A 1/4-28 UNF - 2B .20 B B .188 B B .15 .75 32 DRAWN Pollack Lab, Cornell University G. Calvey & A. Katz DATE TITLE 7/25/2018 A Pinhole mount 1 from Pinhole Control A UNLESS OTHERWISE SPECIFIED: .25 TOLERANCES: Assembly .38 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 + 0.0000 0.0005 B .05 Pinhole mount 1 .05 - .02 ANGLE 5 MATERIAL SECTION B-B ALL DIMENSIONS IN INCHES SCALE 3 : 1 SCALE 3 : 1 Acetal BREAK SHARP EDGES AND REMOVE BURRS 90 10 SHEET 1 OF 1 4 3 2 1 4 3 2 1 .15 .65 .38 B B .10 A A DRAWN Pollack Lab, Cornell University G. D. Calvey & A. M. Katz .012 DATE TITLE 7/25/2018 A Pinhole mount 2 from pinhole control A UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly .118 .150 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 0.0000 0.0005 B Pinhole mount 2 ANGLE 5 MATERIAL Acetal ALL DIMENSIONS IN INCHES SCALE 5 : 1 MODIFIED 1/4-28 FLAT BOTTOM NUT SECTION A-A BREAK SHARP EDGES IDEX H&S PART NUMBER P-206 AND REMOVE BURRS SCALE 5 : 1 SHEET 1 OF 1 4 3 2 1 8 7 6 5 4 3 2 1 7 2 6 10 6 D D 8 11 14 8 13 7 8 13 3 12 C C 9 1 4 5 B B PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 CHESS XZ stack 2 1 Motion control Plate 6061 Al 29 3 1 Mounting plate 1 6061 Al 30 4 1 Mounting plate 2 6061 Al 31 5 1 XZ stack mount plate 6061 Al 32 6 2 KF40 centering ring Al Kurt Lesker qf40-150-arb 7 2 KF40 bulkhead clamp Al Kurt Lesker qf40-150-bc 8 16 10-32 SHCS, 5/8" long 18-8 SS McMaster-Carr 92196A271 9 2 1/4-20 thumbscrew Anodized Al Thorlabs TS25H 10 2 1/4-20 vented set screw, 1/2" long 18-8 SS McMaster-Carr 91979A658 11 2 1/4-20 set screw, 1/2" long 18-8 SS McMaster-Carr 92311A537 12 2 1/4-20 SHCS, 3/4" long 18-8 SS McMaster-Carr 92196A540 13 4 4" post 303 SS Thorlabs TR4 14 2 3" post 303 SS Thorlabs TR3 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/9/2018 Guard slit control assembly from UNLESS OTHERWISE SPECIFIED: TOLERANCES: diffusive mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Guard slit control assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 2 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 1.220 .610 .281 .002 6X 10-32 UNF - 2B HRU B B 1.057 3.50 .38 32 2X /16 THRU 2X /4-20 UNC - 2B THRU 3.75 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE 3.250 TITLE 7/12/2018 .148 A A .050 Motion control plate from slit control 1.624 UNLESS OTHERWISE SPECIFIED: .38 TOLERANCES: assemblies 0.0 0.1 0.00 0.01 .75 SIZE DWG NO REV 0.000 0.005 1 Motion control plate 0.0000 0.0005 B ANGLE 5 MATERIAL 2X /4-20 UNC - 2B .5 ALL DIMENSIONS IN INCHES SCALE 1 : 1 .261 .002 32 Aluminum 6061 BREAK SHARP EDGES 3.489 .002 AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 4.750 2.750 .500 B B .250 2X 17/64 THRU 4X .201 THRU 2.250 2.50 5.75 .50 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A A Mounting plate 1 from slit control UNLESS OTHERWISE SPECIFIED: TOLERANCES: assemblies 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Mounting plate 1 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 (3.864) 3.250 B B 1.250 .636 2X .37 .40 .50 1.00 2X 1/4-20 UNC - 2B HRU 2X .5000 3.228 .002 4.50 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE .50 7/12/2018 A 1.00 A Mounting plate 2 from slit control UNLESS OTHERWISE SPECIFIED: TOLERANCES: assemblies 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 2X 1/4-20 UNC - 2B THRU 1 Mounting plate 2 0.0000 0.0005 B .636 ANGLE 5 MATERIAL 3.864 ALL DIMENSIONS IN INCHES SCALE 1 : 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 4.98 3.56 1.20 .50 B B 2.438 .27 3.858 6.00 4X .177 HRU .33 X 82 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/30/2018 A XZ stack mounting plate from Guard Slit A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Control Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 .25 7.50 1 XZ stack mounting plate 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3 : 4 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 8 7 6 5 4 3 2 1 4 D D 13 3 1 2 6 14 C C 15 11 12 8 7 9 10 5 B B PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 Bellow attachment plate 6061 Al 34 2 2 Rail-to-tube adapter Al McMaster-Car 47065T206 3 2 6" pedestal pillar post 303 SS Thorlabs RS6P8E 4 1 Short T-slot bar Anodized Al 35 5 2 Medium T-slot bar Anodized Al 36 6 2 Long T-slot bar Anodized Al 37 7 4 T-slot corner Al McMaster-Carr 47065T242 8 2 T-slot diagonal, 12" long Anodized Al McMaster-Carr 47065T188 9 8 Drop-in fastener Zinc-plated steel McMaster-Carr 47065T226 10 12 T-slot end-feed screw Zinc-plated steel McMaster-Carr 47065T142 11 1 KF40 centering ring Al Kurt Lesker qf40-150-arb 12 1 KF40 bulkhead clamp Al Kurt Lesker qf40-150-bc 13 4 1/4-20 SHCS, 7/8" long 18-8 SS McMaster-Carr 92196A541 14 2 1/4-20 SHCS, 3/4" long 18-8 SS McMaster-Carr 92196A540 15 6 10-32 SHCS, 5/8" long 18-8 SS McMaster-Carr 92196A271 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/26/2018 Vacuum brace assembly from diffusive UNLESS OTHERWISE SPECIFIED: TOLERANCES: mixing beamline A A 0.0 0.1 0.00 0.01 SIZE REV 0.000 0.005 1 Vacuum brace assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 2 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 B B 1.220 .610 6X 0-32 UNF - 2B THRU 1.057 3.00 1.624 .125 1.50 32 2X /4-20 UNC - 2B THRU 2.13 1.000 6.875 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 3/19/2017 A Bellow attachment plate from Vacuum A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Brace Assembly 0.0 0.1 0.00 0.01 7.88 SIZE DWG NO REV 0.000 0.005 Bellow attachment plate 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 2:3 .50 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B 8.00 1/4-20 UNC - 2B 1.0 1/4-20 UNC - 2B 1.0 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/27/2018 A Short T-slot bar from Vacuum Brace A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 0.0000 0.0005 B Short T-slot bar ANGLE 5 MATERIAL Anodized Al ALL DIMENSIONS IN INCHES SCALE 1 : 1 Modified from McMaster-Carr BREAK SHARP EDGES Part #47065T101 AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B 10.00 1/4-20 UNC - 2B 1.0 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/27/2018 A Medium T-slot bar from Vacuum Brace A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 0.0000 0.0005 B Medium T-slot bar ANGLE 5 MATERIAL Anodized Al ALL DIMENSIONS IN INCHES SCALE 2 : 3 Modified from McMaster-Carr BREAK SHARP EDGES Part # 47065T101 AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B 12.00 1/4-20 UNC - 2B 1.0 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/30/2018 A Long T-slot bar from Vacuum Brace A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Long T-slot bar 0.0000 0.0005 B ANGLE 5 MATERIAL Anodized Al ALL DIMENSIONS IN INCHES SCALE 3 : 4 Modified from McMaster-Carr BREAK SHARP EDGES Part # 47065T101 AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 8 7 6 5 4 3 2 1 8 D D 3 9 6 1 C C 5 4 2 8 7 8 B B 8 PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 Slit mount plate 1 6061 Al 39 2 1 Slit mount plate 2 6061 Al 40 3 1 Slit mount plate 3 6061 Al 41 4 1 Rotary slit mount 6061 Al 42 5 1 Germanium slit blade Ge 6 4 1/4" linear motion shaft, 3" long Carbon steel McMaster-Carr 6061K411 7 1 1-4/20 thumb screw, 1/2" long 18-8 SS McMaster-Carr 91746A421 8 4 8-32 thumb screw, 3/8" long 18-8 SS McMaster-Carr 91746A218 9 1 8-32 thumb screw, 1/2" long 18-8 SS McMaster-Carr 91746A222 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/27/2018 Guard slit assembly from diffusive UNLESS OTHERWISE SPECIFIED: TOLERANCES: mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Guard slit assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3 : 2 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 1.375 .250 B B -32 UNC - 2B THRU .469 .75 (1.031) 1.50 .563 .002 2X .5000 HRU 1.75 .50 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 3/18/2017 1.375 A Slit mount plate 1 from Guard Slit A UNLESS OTHERWISE SPECIFIED: .750 .002 TOLERANCES: Assembly .250 .002 0.0 0.1 0.00 0.01 SIZE DWG NO REV .25 0.000 0.005 Slit mount plate 1 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 2 : 1 Aluminum 6061 2X .2500 THRU BREAK SHARP EDGES 1/4-20 UNC - 2B HRU AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B .25 .750 .002 2X .2500 THRU .250 .002 .25 .250 -32 UNC - 2B THRU .550 .002 1.25 2X .2500 THRU 1.000 .002 1.00 .50 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 3/18/2017 A Slit mount plate 2 from Guard Slit A UNLESS OTHERWISE SPECIFIED: -32 UNC - 2B THRU .50 TOLERANCES: Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 .250 Slit mount plate 2 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 2 : 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 1.500 .250 B B .24 -32 UNC - 2B THRU .500 .002 .950 .002 1.50 1.03 2X .2500 HRU .63 1.25 1.75 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey .3760 THRU DATE TITLE 3/18/2017 A Slit mount plate 3 from Guard Slit A UNLESS OTHERWISE SPECIFIED: -32 UNC - 2B THRU .25 TOLERANCES: Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 Slit mount plate 3 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 2: 1 .250 Aluminum 6061 BREAK SHARP EDGES 1.500 AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B .63 .25 .50 .25 .50 + .000 .375 - .002 1.50 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 3/18/2017 A Rotary slit mount from Guard Slit A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 Rotary slit mount 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3 : 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 8 7 6 5 4 3 2 1 1 D D 9 11 2 12 10 8 6 C C 13 3 4 5 7 B B PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 KF50 liquid feedthrough Al 44 2 2 Post holder for linear motion shaft 6061 Al 45 3 1 Mount for 10-32 tee 6061 Al 46 4 2 Mixer support 6061 Al 47 5 1 Mount for 10-32 union 6061 Al 48 6 1 10-32 tee PEEK IDEX H&S P-728 7 1 10-32 union PEEK IDEX H&S P-760 8 5 10-32 headless nut and ferrule PEEK/ETFE IDEX H&S F-333N 9 3 VacuTight nut and ferrule PEEK/ETFE IDEX H&S P-884/P-840 10 2 1/4" linear motion shaft, 10" long Carbon steel McMaster-Carr 6061K107 11 2 10-32 vented set screw, 1/2" long 18-8 SS McMaster-Carr 91979A593 12 2 10-32 set screw, 1/8" long 18-8 SS McMaster-Carr 92311A422 13 10 4-40 set screw, 1/8" long 18-8 SS McMaster-Carr 92311A103 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/27/2018 Diffusive mixer assembler from diffusive UNLESS OTHERWISE SPECIFIED: TOLERANCES: mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Diffusive mixer assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 .300 B B .625 .313 .541 .400 3X /4-28 flat bottom port 2X 10-32 UNC - 2B .4 Design is copyright IDEX H&S Contact IDEX H&S for dimensions 3X .067 THRU DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 11/21/2016 A KF50 liquid feedthrough from Diffusive A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Mixer Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 KF50 liquid feedthrough 0.0000 0.0005 B ANGLE 5 MATERIAL 6061 Al ALL DIMENSIONS IN INCHES SCALE 1 : 1 Modified from Kurt Lesker BREAK SHARP EDGES Part #QF50-200-UA AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B 3.25 135 .38 .03 .159 THRU .50 10-32 UNF - 2B .4 10-32 UNF - 2B HRU .38 .234 2.00 .2500 1.8 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 3/18/2017 A Postholder for linear motion shaft from A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Diffusive Mixer Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 0.0000 0.0005 B Postholder for linear motion shaft ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 2 : 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 1.025 .225 .125 X 4-40 UNC - 2B THRU B B 1.025 .625 .225 .25 .300 .500 .500 2X .2500 THRU .75 .368 THRU 45 -40 UNC - 2B THRU .155 .75 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 11/10/2016 A Mount for 10-32 tee from Diffusive Mixer A UNLESS OTHERWISE SPECIFIED: TOLERANCES: .060 .375 Assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 .25 0.0000 0.0005 B Mount for 10-32 tee ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 2 : 1 Aluminum 6061 1.25 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 1.025 .625 .225 B B .175 .375 .50 x .2500 THRU .25 .0635 THRU DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 11/10/2016 1.025 A Mixer support from Diffusive Mixer A .125 UNLESS OTHERWISE SPECIFIED: .225 TOLERANCES: Assembly 2X -40 UNC - 2B THRU 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 Mixer support 0.0000 0.0005 B 1.25 ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 2 : 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 1.025 .625 .225 .125 B B Only needed for use with Item 1 3X 4-40 UNC - 2B HRU 1.25 1.025 .625 .225 .25 .300 .500 .75 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/30/2018 2X .2500 HRU A Mount for 10-32 union from Diffusive A UNLESS OTHERWISE SPECIFIED: TOLERANCES: Mixer Assembly 45 0.0 0.1 0.00 0.01 .75 .05 SIZE DWG NO REV 0.000 0.005 .3125 HRU FOR USE WITH ITEM 1 1 0.0000 0.0005 B Mount for 10-32 union .3750 THRU FOR USE WITH ITEM 2 ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES NOTE SCALE 3 : 1 Aluminum 6061 CAN BE MADE COMPATIBLE WITH IDEX H&S P-760 (ITEM 1) BREAK SHARP EDGES OR IDEX H&S P-440 (ITEM 2) UNIONS AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1