DETAILED DRAWINGS FOR CHAOTIC ADVECTION MIXING BEAMLINE Andrea Katz, 2018 HOW TO USE THIS DOCUMENT This document is a compilation of drawings for the chaotic advection mixing beamline assembly described in Chapter 5 of my dissertation. The first drawing is an overview of the entire assembly. The parts list provides page numbers for detailed drawings of each subassembly. The parts list of each subassembly drawing provides page numbers for dimensioned drawings of each custom part included in the assembly, along with vendor information and part numbers for commercial parts. All custom parts described here were designed and drawn by George Calvey and me. 8 7 6 5 4 3 2 1 1 D D 9 8 B 2 3 C C 4 7 6 5 B B DETAIL B SCALE 2:3 PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 Gantry Assembly 4 2 1 Guard Slit Control Assembly 14 3 1 Beam-defining Slit Control Assembly 18 4 1 Cube Assembly 19 5 1 Cube Support Assembly 24 6 1 Beam-defining Slit Assembly 26 7 1 Guard Slit Assembly 38 8 1 Mixer Feedthrough Assembly 39 9 4 KF40 Bellows 347 SS Metal Flex 18913-6.8 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/8/2018 UNLESS OTHERWISE SPECIFIED: Chaotic mixing beamline assembly TOLERANCES: A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Chaotic mixing beamline assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1:4 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 2 8 16 9 19 17 D D 21 20 6 25 10 11 24 26 28 18 30 7 1 C C 15 5 3 9 22 23 PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE 25 2 NUMBER 1 2 CHESS XZ stack 2 2 Timing belt tensioner 6061 Al 5 22 3 1 X tensioner support 1 6061 Al 6 4 1 X tensioner support 2 6061 Al 7 5 1 X spring stop 6061 Al 8 7 6 1 Z tensioner support 6061 Al 9 27 23 7 2 Timing belt Urethane McMaster-Carr 280MXL012 8 2 Female shoulder screw 18-8 SS McMaster-Carr 96655A125 16 15 9 2 Torsion spring Music wire McMaster-Carr 9271K677 8 10 1 Motor spanner 6061 Al 10 11 1 Gantry shield SS 11 12 1 Gantry support 6061 Al 12 B B 13 2 4" post 303 SS Thorlabs TR4 4 14 4 3" post holder Anodized Al Thorlabs PH3 15 4 60 tooth pulley Anodized Al McMaster-Carr 1375K57 29 16 2 Track roller Steel McMaster-Carr 6721K1 14 13 17 3 KF50 centering ring Al Kurt Lesker QF50-200-ARB 18 1 KF50 clamp Al Kurt Lesker QF50-200-C 12 19 2 KF50 bulkhead clamp Al Kurt Lesker QF50-200-BC 20 2 2" post 303 SS Thorlabs TR2 21 8 10-32 SHCS, 1" long 18-8 SS McMaster-Carr 92196A274 22 3 1/16" dowel pin, 1/4" long 18-8 SS McMaster-Carr 90145A415 23 3 8-32 SHCS, 1" long 18-8 SS McMaster-Carr 92196A199 24 1 8-32 set screw, 1/2" long 18-8 SS McMaster-Carr 92311A194 25 2 1" post 303 SS Thorlabs TR1 26 2 1/4-20 SHCS, 3/8" long 18-8 SS McMaster-Carr 92196A535 27 4 18-8 SS McMaster-Carr 92196A542 1/4-20 SHCS, 1" long 28 1 KF50 bellow 304 SS Metal Flex 32249 29 4 1/4-20 set screw, 1/2" long 18-8 SS McMaster-Carr 92311A537 30 1 KF50 short nipple 304 SS 13 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/9/2018 Gantry assembly from chaotic advection UNLESS OTHERWISE SPECIFIED: TOLERANCES: mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Gantry Assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES 1 / 2 SCALE -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 .180 .390 B B 2.25 3.00 .75 45 X 1/4-28 UNF - 2B THRU .5 .75 .3750 THRU .37 R.4 DRAWN .250 Pollack Lab, Cornell University A. Katz & G. Calvey DATE .625 TITLE 7/12/2018 1.000 A Timing belt tensioner from gantry A UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 2.625 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Timing belt tensioner 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3:2 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 .75 B 5.125 B .563 .125 .001 .375 .375 .500 .001 .75 (.625) 2X .177 THRU X .0630 .15 .313 (.125) .0630 .15 .375 DRAWN Pollack Lab, Cornell University .177 THRU A. Katz & G. Calvey DATE .250 .002 TITLE 7/12/2018 A X tensioner support 1 from gantry A UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 0.00 0.01 5.50 SIZE DWG NO REV 0.000 0.005 1 X tensioner support 1 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 9.000 4.750 .500 B B .75 .177 THRU .375 2X .0630 .15 .75 .250 .002 2X /4-20 UNC - 2B THRU .500 .001 9.50 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A X tensioner support 2 from gantry A UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 X tensioner support 2 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1:1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 .375 .250 .250 .002 B B 8-32 UNC - 2B HRU 8-32 UNC - 2B THRU .313 .313 .63 .0630 .15 .75 .50 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A A UNLESS OTHERWISE SPECIFIED: X spring stop from gantry assembly TOLERANCES: 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 X spring stop 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 4: 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 12.000 10.500 B B 6.250 5.503 2.000 .500 .563 .500 .75 .375 .250 .75 X 1/4-20 UNC - 2B THRU 2X 8-32 UNC - 2B THRU DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A Z tensioner support from gantry A 12.50 UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Z tensioner support 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 2 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 5.250 3.250 1.501 32 .622 B B 1.501 1.000 4.00 .622 X .201 THRU X 10-32 UNF - 2B THRU 3.88 .05 .75 2.065 HRU 10.500 2.000 .38 2X 1/4-20 UNC - 2B 1 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey 12.50 DATE TITLE 7/12/2018 A A UNLESS OTHERWISE SPECIFIED: Motor spanner from gantry assembly TOLERANCES: 0.0 0.1 32 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Motor spanner 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1:2 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 12.50 B B 3.5 .03 .38 1.2 R.3 .50 2X .27 HRU 12.00 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A A UNLESS OTHERWISE SPECIFIED: Gantry shield from gantry assembly TOLERANCES: 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Gantry shield 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES 1 / 2 SCALE 304 SS BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 4.750 3.750 1.500 B B 2.500 1.500 6.00 4.0 THRU 8X 1/4-20 UNC - 2B HRU 4X 17/64 THRU 10.500 DRAWN 2.000 .50 Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 1.00 A A UNLESS OTHERWISE SPECIFIED: Gantry support from gantry assembly TOLERANCES: 2X 1/4-20 UNC - 2B .5 0.0 0.1 0.00 0.01 SIZE DWG NO REV 12.50 0.000 0.005 1 Gantry support 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES 1/2 SCALE Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 2 B B 1 PARTS LIST ITEM QTY PART NUMBER MATERIAL VENDOR STOCK NUMBER PAGE 1 1 KF50 half nipple 304 SS Kurt Lesker QF50-200-LFT 2 1 KF50 weld flange 304 SS Kurt Lesker QF50-200-SF DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/11/2018 A A UNLESS OTHERWISE SPECIFIED: KF50 short nipple from gantry assembly TOLERANCES: 0.0 0.1 Vacuum-tight weld 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 KF50 short nipple 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 304 SS BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 8 7 6 5 4 3 2 1 D D 7 2 9 6 6 7 9 5 11 9 5 C C 3 4 8 1 B B PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 CHESS XZ stack 2 1 Motion control Plate 6061 Al 15 3 1 Mounting plate 1 6061 Al 16 4 1 Mounting plate 2 6061 Al 17 5 4 4" post 303 SS Thorlabs TR4 6 2 KF40 centering ring Al Kurt Lesker qf40-150-arb 7 2 KF40 bulkhead clamp Al Kurt Lesker qf40-150-bc 8 2 1/4-20 thumbscrew Anodized Al Thorlabs TS25H 9 16 10-32 SHCS, 5/8" long 18-8 SS McMaster-Carr 92196A271 10 2 1/4-20 vented set screw, 18-8 SS McMaster-Carr 91979A658 1/2" long 11 2 3" post 303 SS Thorlabs TR3 12 2 1/4-20 set screw, 1/2" long 18-8 SS McMaster-Carr 92311A537 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/9/2018 Guard slit control assembly from chaotic UNLESS OTHERWISE SPECIFIED: TOLERANCES: advection mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Guard slit control assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 :2 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 1.220 .610 .281 .002 6X 10-32 UNF - 2B HRU B B 1.057 3.50 .38 32 2X /16 THRU 2X /4-20 UNC - 2B THRU 3.75 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE 3.250 TITLE 7/12/2018 .148 A A .050 Motion control plate from slit control 1.624 UNLESS OTHERWISE SPECIFIED: .38 TOLERANCES: assemblies 0.0 0.1 0.00 0.01 .75 SIZE DWG NO REV 0.000 0.005 1 Motion control plate 0.0000 0.0005 B ANGLE 5 MATERIAL 2X /4-20 UNC - 2B .5 ALL DIMENSIONS IN INCHES SCALE 1 : 1 .261 .002 32 Aluminum 6061 BREAK SHARP EDGES 3.489 .002 AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 4.750 2.750 .500 B B .250 2X 17/64 THRU 4X .201 THRU 2.250 2.50 5.75 .50 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A A Mounting plate 1 from slit control UNLESS OTHERWISE SPECIFIED: TOLERANCES: assemblies 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Mounting plate 1 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 (3.864) 3.250 B B 1.250 .636 2X .37 .40 .50 1.00 2X 1/4-20 UNC - 2B HRU 2X .5000 3.228 .002 4.50 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE .50 7/12/2018 A 1.00 A Mounting plate 2 from slit control UNLESS OTHERWISE SPECIFIED: TOLERANCES: assemblies 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 2X 1/4-20 UNC - 2B THRU 1 Mounting plate 2 0.0000 0.0005 B .636 ANGLE 5 MATERIAL 3.864 ALL DIMENSIONS IN INCHES SCALE 1 : 1 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 8 7 6 5 4 3 2 1 2 6 7 6 11 D D 7 5 12 10 10 10 3 5 C C 1 9 4 B B PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 CHESS XZ stack 2 1 Motion control plate 6061 Al 15 3 1 Mounting plate 1 6061 Al 16 4 1 Mounting plate 2 6061 Al 17 5 4 4" post 303 SS Thorlabs TR4 6 2 KF40 centering ring Al Kurt Lesker qf40-150-arb 7 2 KF40 bulkhead clamp Al Kurt Lesker qf40-150-bc 8 2 1/4-20 set screw, 1/2" long 18-8 SS McMaster-Carr 92311A537 9 2 1/4-20 thumbscrew Anodized Al Thorlabs TS25H 10 16 10-32 SHCS, 5/8" long 18-8 SS McMaster-Carr 92196A271 11 2 1/4-20 vented set screw, 1/2" long 18-8 SS McMaster-Carr 91979A658 12 2 3" post 303 SS Thorlabs TR3 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/9/2018 Beam-defining slit control assembly from UNLESS OTHERWISE SPECIFIED: TOLERANCES: chaotic advection mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Beam-defining slit control assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1:2 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 3 8 8 6 5 D D 8 2 13 11 9 7 6 5 1 7 14 C C 12 5 6 7 4 10 8 B B PARTS LIST ITEM QTY PART NUMBER MATERIAL VENDOR STOCK NUMBER PAGE 1 2 Bellow brace 6061 Al 20 2 8 12" post 303 SS Thorlabs TR12 3 1 KF50 bellow 347 SS Metal Flex 32249 4 1 KF40 bellow 347 SS Metal Flex 18913AA-6.8 5 5 KF40 centering ring Al Kurt Lesker QF40-150-ARB 6 5 KF40 bulkhead clamp Al Kurt Lesker QF40-150-BC 7 3 KF50 centering ring Al Kurt Lesker QF50-200-ARB 8 3 KF50 bulkhead clamp Al Kurt Lesker QF50-200-BC 9 8 1/4-20 thumb screw Anodized Al Thorlabs TS25H 10 1 KF50 extension 304 SS 21 11 8 3" post holder Anodized Al Thorlabs PH3 12 1 Vacuum cube Al Ideal Vacuum 23 13 8 1/4-20 set screw, 1/2" long 18-8 SS McMaster-Carr 92311A537 14 28 10-32 SHCS, 5/8" long 18-8 SS McMaster-Carr 92196A539 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/11/2018 Cube assembly from chaotic advection UNLESS OTHERWISE SPECIFIED: TOLERANCES: mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Cube assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 :3 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 2.500 1.220 4X .5000 THRU .610 4X R.19 THRU B B 1.500 1.400 1.057 4.000 32 6X 10-32 UNF - 2B HRU 5.750 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 3.250 A A .148 UNLESS OTHERWISE SPECIFIED: Bellow brace from cube assembly .050 TOLERANCES: .25 1.624 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 .50 1 0.0000 0.0005 B Bellow brace ANGLE 5 MATERIAL 2X 1/4-20 UNC - 2B .50 .375 ALL DIMENSIONS IN INCHES SCALE 1:1 Aluminum 6061 5.375 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 1 B B 2 PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 KF50 half nipple 304 SS Kurt Lesker QF50-200-LFT 2 1 Weld bottom 304 SS 22 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/11/2018 A A UNLESS OTHERWISE SPECIFIED: KF50 extension from cube assembly TOLERANCES: 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 Vacuum-tight weld 1 0.0000 0.0005 B KF50 extension ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 304 SS BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B 1.865 .002 2.00 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A A .121 .060 UNLESS OTHERWISE SPECIFIED: Weld bottom from KF50 extender TOLERANCES: 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 0.0000 0.0005 B Weld bottom ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 2 : 1 304 SS BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 8 7 6 5 4 3 2 1 4 2 5 D D 4 2 1 4 C C 7 1 3 5 B B 3 2 6 PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 2 6" x 6" x 6" cube frame Al Ideal Vacuum P106861 2 3 KF50 cube wall Al Ideal Vacuum P107296 3 2 Viewing window plate Al/Glass Ideal Vacuum P106869 4 3 KF40 cube wall Al Ideal Vacuum P106863 5 2 Blank cube wall Al Ideal Vacuum P106862 6 80 1/4-20 SHCS, 5/16" long 18-8 SS McMaster-Carr 92196A534 7 1 Cube coupling kit Al Ideal Vacuum P106870 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/11/2018 Vacuum cube from chaotic advection UNLESS OTHERWISE SPECIFIED: TOLERANCES: mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 0.0000 0.0005 D Vacuum cube ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3:5 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 7 D D 3 2 6 C C 1 4 5 B B PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 4 Optics mounting base Anodized Al Thorlabs BA2 2 4 1.5" post holder Anodized Al Thorlabs PH1.5 3 4 1" post 303 SS Thorlabs TR1 4 4 1/4-20 SHCS, 3/8" long 18-8 SS McMaster-Carr 92196A535 5 1 Cube mounting plate 6061 Al 25 6 8 1/4-20 SHCS, 5/8" long 18-8 SS McMaster-Carr 92196A539 7 4 1/4-20 set screw, 1/2" long 18-8 SS McMaster-Carr 92311A537 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/10/2018 Cube support assembly for chaotic UNLESS OTHERWISE SPECIFIED: TOLERANCES: advection mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Cube support assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 6.00 4.50 2.50 1.00 .500 1.000 B B 2.500 3.500 5.000 6.00 5.500 .28 4X .38 THRU 8X 1/4-20 UNC - 2B THRU DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A Cube mounting plate from cube support A UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV .38 0.000 0.005 1 Cube mounting plate 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3:4 7.00 Aluminum 6061 BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 8 7 6 5 4 3 2 1 7 4 D D 6 2 1 C C 5 3 B B PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 Slit assembly 27 2 2 Slit standoff 6061 Al 35 3 1 Slit mount plate 6061 Al 36 4 2 6-32 knurled thumb screw, 3/8" long 18-8 SS McMaster-Carr 91746A131 5 1 Double post collar 6061 Al 37 6 2 4-40 vented cap screw, 1" long 18-8 SS McMaster-Carr 93235A116 7 2 10-32 thumb screw, 3/4" long 18-8 SS McMaster-Carr 99607A169 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/10/2018 Beam-defining slit mount assembly from UNLESS OTHERWISE SPECIFIED: TOLERANCES: chaotic advection mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Beam-defining slit mount assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3:2 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 11 14 5 D D 9 10 3 6 13 8 12 9 8 C C 1 4 2 7 B B PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 4 Slit dovetail carriage 360 Brass 28 2 1 4-way dovetail slide 6061 Al 29 3 4 Bushing mount 6061 Al 30 4 4 6-80 threaded bushing, 1/4" long Phosphor bronze Thorlabs F6SSN1P 5 4 6-80 adjustment screw, 0.45" long 303 SS Thorlabs F6SS045 6 4 Single crystal slit blade Ge or Si 31 7 4 Compression spring, shortened to fit 302 SS McMaster-Carr 9435K160 8 2 Slit mount short 6061 Al 32 9 2 Slit mount tall 6061 Al 33 10 8 1/16" dowel pin, 1/4" long 18-8 SS McMaster-Carr 90145A415 11 4 4-40 SHCS, 5/16" long 18-8 SS McMaster-Carr 92196A107 12 4 Dovetail locking pin 360 Brass 34 13 4 6-32 vented set screw, 1/8" long 18-8 SS McMaster-Carr 91979A331 14 8 6-32 vented flat head, 3/8" long 18-8 SS McMaster-Carr 90550A320 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/10/2018 Slit assembly for chaotic advection UNLESS OTHERWISE SPECIFIED: TOLERANCES: mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Slit assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 2:1 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 Machined to precisely fit 4-way dovetail slide, <.001 clearance .500 .400 B B .125 .250 .100 .135 .100 .125 .470 60 .1 4-40 UNC - 2B THRU 2X .0630 HRU .070 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 4/20/2018 .307 A A UNLESS OTHERWISE SPECIFIED: Slit dovetail carriage from slit assembly TOLERANCES: 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 Slit dovetail carriage 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 5 : 1 360 Brass BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 1.750 + .100 2X 4-40 UNC - 2B .25 - .000 B B .875 .275 1.75 1.625 .125 HRU .1435 .38 .125 .54 .16 .0625 Dowel pins for measuring width with plug gauge DETAIL A SCALE 3 : 1 DRAWN 2X 6-32 UNC - 2B .25 Pollack Lab, Cornell University A. Katz & G. Calvey 60 6' DATE TITLE 4/20/2018 .156 .223 A A A UNLESS OTHERWISE SPECIFIED: 4-way dovetail slide from slit assembly TOLERANCES: 0.0 0.1 SAME FEATURES ALL 0.00 0.01 SIZE DWG NO REV FOUR SIDES 0.000 0.005 .125 .50 4-way dovetail slide 0.0000 0.0005 B ANGLE 5 MATERIAL 6-32 UNC - 2B .3, .320 .002 .0940 THRU TO SLOT ALL DIMENSIONS IN INCHES SCALE 1.5 .875 6061 Al BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B .795 .002 .475 .155 .002 .156 .313 .2250 THRU 2X .144 THRU .279 .95 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 4/20/2018 .25 .040 A A UNLESS OTHERWISE SPECIFIED: Bushing mount from slit assembly TOLERANCES: 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 Bushing mount 0.0000 0.0005 B .281 ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 4 6061 Al BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B .020 .197 .197 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A Single crystal slit blade from slit A UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Single crystal slit blade 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 15 : 1 Ge or Si BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B 85 1 .099 .019 .125 .725 .400 .001 .250 .100 .001 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE .100 TITLE 4/20/2018 .200 A A UNLESS OTHERWISE SPECIFIED: Slit mount short from slit assembly TOLERANCES: 0.0 0.1 0.00 0.01 2X .0630 THRU SIZE DWG NO REV 0.000 0.005 .116 THRU 0.0000 0.0005 B Slit mount short ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 5 : 1 6061 Al BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 .725 B B .25 5 1 .175 .620 .400 .001 .250 DRAWN .100 .001 Pollack Lab, Cornell University A. Katz & G. Calvey DATE .100 TITLE 4/20/2018 A A UNLESS OTHERWISE SPECIFIED: Slit mount tall from slit assembly TOLERANCES: .200 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 0.0000 0.0005 B Slit mount tall .116 THRU 2X .0630 THRU ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 4 : 1 6061 Al BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B 120 .5 .500 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 4/20/2018 A A UNLESS OTHERWISE SPECIFIED: Dovetail locking pin from slit assembly TOLERANCES: + .000 .094 0.0 0.1 - .002 0.00 0.01 SIZE DWG NO REV 0.000 0.005 Dovetail locking pin 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 7 : 1 360 Brass BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 B B .350 DRAWN .375 Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 4/18/2018 A A UNLESS OTHERWISE SPECIFIED: Slit standoff from slit assembly TOLERANCES: .1130 THRU 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 0.0000 0.0005 B Slit standoff ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 5 : 1 6061 Al BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 1.563 .188 1.000 .375 B B 2X 10-32 UNF - 2B HRU 2.00 2X .113 THRU .25 THRU .188 .002 .938 1.088 1.88 1.688 .002 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 4/18/2018 .250 A A 2X .5000 THRU UNLESS OTHERWISE SPECIFIED: Slit mount plate from slit assembly 1.000 .002 TOLERANCES: 0.0 0.1 0.00 0.01 1.563 .002 SIZE DWG NO REV 0.000 0.005 Slit mount plate 0.0000 0.0005 B 2X R.125 THRU ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3:2 6061 Al BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 .906 .344 B B .125 .250 2X 6-32 UNC - 2B HRU 1.25 2X .5000 THRU .438 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey .750 DATE TITLE 4/18/2018 A A UNLESS OTHERWISE SPECIFIED: Double post collar from slit assembly TOLERANCES: 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 .344 .002 Double post collar 0.0000 0.0005 B ANGLE 5 MATERIAL .906 .002 ALL DIMENSIONS IN INCHES SCALE 2 6061 Al BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 8 7 6 5 4 3 2 1 7 5 D D 6 2 1 C C 4 3 B B PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE NUMBER 1 1 Slit assembly 27 2 2 Slit standoff 6061 Al 35 3 1 Slit mount plate 6061 Al 36 4 1 Double post collar 6061 Al 37 5 2 6-32 knurled thumb screw, 3/8" long 18-8 SS McMaster-Carr 91746A131 6 2 4-40 vented cap screw, 1" long 18-8 SS McMaster-Carr 93235A116 7 2 10-32 thumb screw, 3/4" long 18-8 SS McMaster-Carr 99607A169 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/10/2018 Guard slit mounting assembly from UNLESS OTHERWISE SPECIFIED: TOLERANCES: chaotic advection mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Guard slit mounting assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3:2 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 3 1 D D 10 2 8 11 5 20 16 4 19 21 20 9 18 C 12 C 17 6 14 7 PARTS LIST STOCK ITEM QTY PART NUMBER MATERIAL VENDOR PAGE 10 NUMBER 1 1 KF50 feedthrough Al 40 13 2 1 Post holder for mixer rod 6061 Al 41 15 3 4 10-32 nut and Ferrule PEEK/Tefzel IDEX H&S F-333N B B 4 5 6-32 nut PEEK IDEX H&S F-125H 5 1 6" post 303 SS Thorlabs TR6 6 1 Thread adapter 360 Brass 42 7 1 8-32 vented set screw, 3/8" long 18-8 SS McMaster-Carr 91979A341 8 1 Brass-tipped 1/4-20 set screw, 3/8" long 18-8 SS McMaster-Carr 90669A535 9 1 6-32 vented set screw, 3/8" long 18-8 SS McMaster-Carr 91979A411 10 2 1/6" dowel pin, 1/4" long 18-8 SS McMaster-Carr 90145A415 11 1 1/4-20 SHCS, 3/8" long 18-8 SS McMaster-Carr 92196A535 12 1 -003 o-ring Buna McMaster-Carr 9452K11 13 1 Dovetail rail 6061 Al 43 14 2 Dovetail carriage part 1 360 Brass 44 15 2 Dovetail carriage part 2 360 Brass 45 16 4 1/8" dowel pin, 5/8" long 18-8 SS McMaster-Carr 90145A472 17 1 Tee block PEEK 46 18 1 Union block PEEK 47 19 1 Side port PEEK 48 20 8 2-56 SHCS, 3/8" long 18-8 SS McMaster-Carr 92196A079 21 2 6-32 thumb screw, 3/8" long Brass McMaster-Carr 92421A146 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/10/2018 Mixer feedthrough assembly from UNLESS OTHERWISE SPECIFIED: TOLERANCES: chaotic advection mixing beamline A A 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 Mixer feedthrough assembly 0.0000 0.0005 D ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1 : 1 -- BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 8 7 6 5 4 3 2 1 4 3 2 1 B B .250 .002 4X 10-32 CONED PORT .5 Design is copyright of IDEX H&S. Contact IDEX H&S for specifications. 1/4-20 UNC - 2B .4 2X .0630 .15 .16 .500 1.88 .57 .063 .002 .26 .60 DRAWN 4X .067 THRU Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A KF50 feedthrough from mixer A UNLESS OTHERWISE SPECIFIED: TOLERANCES: feedthrough assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 1 KF50 feedthrough 0.0000 0.0005 B ANGLE 5 MATERIAL Aluminum 6061 ALL DIMENSIONS IN INCHES SCALE 1 : 1 Modified from Kurt Lesker part BREAK SHARP EDGES #QF50-200-UA AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 3.00 B B 1.000 .313 2X .0630 .15 .375 .375 .125 .002 .75 .625 .002 .875 .002 1/4-20 UNC - 2B .50 .5 2.88 .5000 2.5 (REAMED) DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey .27 THRU DATE TITLE 4/25/2018 .375 A Post holder for mixer rod from mixer A UNLESS OTHERWISE SPECIFIED: TOLERANCES: feedthrough assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 0.0000 0.0005 B Post holder for mixer rod ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3:2 6061 Al BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 .44 B B 8-32 UNC - 2B .2 .25 .03 THRU .50 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 7/12/2018 A Thread adapter from mixer feedthrough A UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 0.00 0.01 6-32 UNC - 2B .2 SIZE DWG NO REV 0.000 0.005 1 Thread adapter 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 5 : 1 360 Brass BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 3.75 .625 .313 B B A 6-32 UNC - 2B .3 .138 .002 (.205) .1250 dowels to size part .557 .125 .002 .188 .0625 dowels DRAWN to size part .063 .002 Pollack Lab, Cornell University A. Katz & G. Calvey (.096) DETAIL A DATE TITLE 60 .1 3/11/2018 SCALE 6: 1 A Mixer dovetail rail from mixer A UNLESS OTHERWISE SPECIFIED: .131 .002 TOLERANCES: feedthrough assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.005 0.0000 0.0005 B Mixer dovetail rail .534 ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 1.5 : 1 .313 6061 Al BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 1.000 .781 .001 .500 B B .219 .001 30.0 .1 .119 .1250 dowel for sizing part .263 .002 .313 .002 A .144 THRU DETAIL A 2X .1250 HRU SCALE 12:1 .034 .002 .267 .002 DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 3/9/2018 A Mixer dovetail carriage part 1 from mixer A UNLESS OTHERWISE SPECIFIED: TOLERANCES: feedthrough assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV .159 .002 0.000 0.005 Mixer dovetail carriage part 1 0.0000 0.0005 B ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 3 : 1 360 Brass BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 .906 .001 .630 .002 .370 .002 B B 4X 2-56 UNC - 2B HRU .094 .001 (.237) .075 .002 60 .0625 dowel for .396 A 2X .0630 THRU (.430) .335 .002 sizing part DETAIL A .555 .002 SCALE 6 : 1 .210 .002 1.000 .075 .002 DRAWN 6-32 UNC - 2B .28 Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE .194 .002 3/9/2018 .313 .002 A Mixer dovetail carriage part 2 from mixer A UNLESS OTHERWISE SPECIFIED: TOLERANCES: feedthrough assembly 0.0 0.1 2X .1250 HRU 0.00 0.01 SIZE DWG NO REV .219 .001 0.000 0.005 Mixer dovetail carriage part 2 0.0000 0.0005 B .500 ANGLE 5 MATERIAL .781 .001 ALL DIMENSIONS IN INCHES SCALE 3 : 1 360 Brass BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 .906 .001 .630 .125 .500 .370 X .0630 THRU B B .094 .001 .120 .001 .250 .250 .002 .500 .380 .035 .001 THRU .177 .047 4X .089 THRU .035 .001 .15 2X 6-32 CONED PORT Design is copyright IDEX H&S Contact IDEX H&S for specifications DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey DATE TITLE 3/13/2018 A Tee block from mixer feedthrough A UNLESS OTHERWISE SPECIFIED: .250 TOLERANCES: assembly 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.002 0.0000 0.0005 B Tee block ANGLE 5 MATERIAL 1.000 ALL DIMENSIONS IN INCHES SCALE 4 : 1 PEEK BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 .906 .001 .629 .371 .125 .094 .001 2X .0630 THRU B B .120 .001 .250 .379 .500 .035 THRU 4X .089 THRU 2X 6-32 CONED PORT Design is copyright IDEX H&S Contact IDEX H&S for specifications DRAWN Pollack Lab, Cornell University A. Katz & G. Calvey .250 DATE TITLE 7/12/2018 A Union block from mixer feedthrough A UNLESS OTHERWISE SPECIFIED: TOLERANCES: assembly 0.0 0.1 1.000 0.00 0.01 SIZE DWG NO REV 0.000 0.002 1 0.0000 0.0005 B Union block ANGLE 5 MATERIAL ALL DIMENSIONS IN INCHES SCALE 4 : 1 PEEK BREAK SHARP EDGES AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1 4 3 2 1 (.200) A .155 .005 4X .089 THRU 4X .156 .500 B B .380 .120 A SECTION A-A .370 SCALE 5 : 1 .032 .516 .005 .630 6-32 CONED PORT .750 .100 .75 .175 .250 .031 .100 .005 DRAWN Pollack Lab, Cornell University G. Calvey and A. Katz .250 DATE TITLE 7/8/2018 A A Side port from chaotic advection mixing UNLESS OTHERWISE SPECIFIED: TOLERANCES: beamtime 0.0 0.1 0.00 0.01 SIZE DWG NO REV 0.000 0.002 1 Side port 0.0000 0.0005 B ANGLE 5 MATERIAL 16 ALL DIMENSIONS IN INCHES SCALE 5 : 1 PEEK BREAK SHARP EDGES .500 AND REMOVE BURRS SHEET 1 OF 1 4 3 2 1