ARCHITECTURES FOR SOFT-SWITCHING AND POWER SCALING OF POWER CONVERTERS
Realizing compact power converters requires operation at high switching frequencies. However, this introduces challenges in maintaining soft switching over wide operating conditions and enabling scalable high-power operation without compromising efficiency. This thesis develops circuit architectures, control strategies, and design methodologies to address these challenges in high-frequency power converters, with applications in multi-MHz wireless power transfer (WPT) and wide-operating-range wired chargers. First, an auxiliary zero-voltage-switching (ZVS) inductor-based approach is developed for multi-MHz capacitive WPT systems. It achieves ZVS without requiring large inductive phase shifts from the resonant matching network, significantly reducing circulating currents. Experimental validation using a 6.78-MHz, 12-cm air-gap prototype demonstrates 5% higher efficiency and 32% higher power transfer compared to the conventional ZVS approach. Next, a low-loss multi-MHz magnetic-core toroidal inductor is developed to replace bulky air-core matching network inductors in capacitive WPT systems. Using NiZn ferrite, quasi-distributed air gaps, and interleaved foil windings, a 13.56-MHz, 5-μH prototype inductor operating at 20 A peak achieves a quality factor of ~1190 with a 4× reduction in volume compared to air-core counterparts. To address power scaling limitations in multi-MHz capacitive WPT systems, scalable power architectures are developed using passive power combining networks, along with device-level paralleling enabled by a highly symmetric PCB layout. These techniques are experimentally validated through multi-kilowatt prototypes, culminating in the highest-power capacitive WPT system demonstrated to date at 44.3 kW, achieving 85.2% peak dc-to-dc efficiency and 132.9 kW/m² power transfer density. For wired charging applications, a fully soft-switched impedance control network (ICN)-based single-stage ac–dc converter is developed. An auxiliary ZVS approach combined with phase-shift control enables soft-switching of all high-frequency transistors while achieving power factor correction (PFC) and output regulation. A reconfigurable active-bridge architecture further improves the ICN converter performance over wide operating ranges. A 2-kW universal-input ICN-based ac–dc prototype with a 200 V to 500 V output range is built and tested, achieving a power density of 104 W/in³ and a peak efficiency of 94.4%. The ICN architecture is further extended to multi-output single-stage ac–dc converters using a multi-winding transformer and a generalized phase-shift control strategy, enabling simultaneous regulation of multiple isolated outputs while maintaining soft-switching and PFC operation. A 3.3-kW universal-input dual-output prototype, with each output port supporting 24 V to 96 V and up to 1.65 kW, is built and tested, achieving a power density of 162 W/in³ and a peak efficiency of 94.8%. Finally, a modeling framework is developed to analyze soft-switching behavior in resonant converters operating under beat-frequency modulation, where multiple switching frequencies are simultaneously present.